PLC Control system 8-12M/Min High Speed Guardrail Roll Forming Machine Glazed Steel Color Customized

Product Description

Product Application

It can form guardrail sheet according to customer’s requirement continuously, automatically cut to length. The equipment adopts PLC control, AC frequency and adjusting the speed technology, and it realizes the continuous automatically production, therefore, it is really a new type of energy-saving and high-effective producing equipment for guardrails. And it has many advantages, just like high forming speed, low noise, stable transmission, easy operation, good appearance and so on.

Technical Parameters

1. Decoiler: umbrella type, passivity decoil, manual expansion

2. Decoiler capacity: 5T

3. Material width and thickness: 480mm*(2.0-3.2mm), Q235A steel

4. Working speed: 15M/min

5. Forming stand: 15 station and 7 leveling rollers

6. Roller material:GCr15 bearing steel with quenching treatment, HRC58-62

7. Main shaft material: high grade No.45 steel by thermal refining

8. Main shaft diameter: φ95mm

9. Main motor power: 22kW

10. Transmission: Chain

11. Leveling motor power: 5.5kW

12. Hydraulic motor power: 11kW with accumulator

13. Punching and cutting type: hydraulic transmission, pre-punching, cutting after forming

14. Punching and cutting mould: Cr12 with quenching treatment, HRC58-60

15. Outside size of machine: 16000x2700x1700

16. Hydraulic station pressure: 10~12 Mpa

17. Control system: the production line adopts industry computer PLC frequency converting controller, the length tolerance ≤2m

18. transducer: Mitsubishi

19. PLC: Mitsubishi FX-IS series

Equipment:

It includes 5T manual decoiler, driver device, leveling device, two sets of pre-punching device, main roll former (includes guide device), hydraulic cutter device, hydraulic system, control system (PLC), output table, etc.

Working flow:

decoil - feeding and correct - roll forming - punching hole cutting - output sheet

Main Features

1) All the rollers and shafts are solid.They are made of high quality No.45 Steel.

2)We have experienced engineers with more than 10 years to offer the most popular solutions.

3) installation engineers can go to your site if needed

4)12 months maintenance and whole life technical support.

5)We cooperate with ,APL,CMA,EMC,MSC, and PIL etc, 32 big shipping companies.

Detailed Images

Machine Parts

Name: Rollers

In order to get high quality product, our machine adopts welded steel frame structure, AC frequency conversion motor reducer drive, chain transmission, roller surfaces polishing, hard plating, heat treatment and chrome coating.
Roller chrome coated thickness: 0.05 mm
Roller material: Forging Steel 45# heat treatment, coated

Machine pictures