Machine list
S.N | Equipment name | Quantity |
1 | 2T*2 double heads manual De-coiler | 1 set |
2 | Leveling device NC300mm | 1 set |
3 | Servo feeding device 300mm | 1 unit |
4 | Press machine JH21-80 | 1 unit |
5 | Main roll forming machine | 1 set |
6 | Servo following cutting | 1 set |
7 | Hydraulic station | 1 set |
8 | Control system ( including control box) | 1 set |
9 | Out tables | 1 unit |
10 | Spare parts | 1 package |
11 | Cutting dies | 2 sets |
12 | Cassettes | 1 set |
13 | Punching dies | 2 sets |
Technique data
Double heads De-coiler
Diameter: 460-520mm expansion.
Expansion: manually
Capacity: 2000kg per mandrel/ 2000kg per mandrel
Max Coil Width: 500mm
Drag tension brake with variable brake tension adjustment valve
Leveling device
7 rolls leveling, 3 rolls up and 4 rolls down, roller leveler rolls is more smaller, get flatting better.
Diameter is Ø 70mm, chrome and HRC60 heat treatment to secure the smooth surface
Leveling Raw Material thickness:3mm
Max Leveling Raw Material width: 300mm
Motor: 1.8kw, drive faster, can adjust the speed
Feeding Servo feeding motor: 1.8KW (Yaskawa, Japanese Brand)
Press machine
Series JH21-80
Brand name: Yangli
JH21 series press machine description
JH21series open back press with dry clutch and hydraulic overload protector
Main Roll forming machine technique data
Suitable Plate Material: thickness 1.5-2mm, Galvanized steel or blank steel
Working Speed: about 20meters / min
Forming machine: about 16 stations
Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
Material of Shaft: 45# Advanced Steel (Diameter: 75mm), thermal refining
Drive system: Gear box
Main Power with reducer: 11KW WH Chinese Famous
Cutting: Hydraulic Cutting Cr12mov
Material of Cutting Knife: Cr12Mov, Quench HRC58-62
Hydraulic Station Power: 4KW Wuxi Wanshen Famous Chinese Brand
The whole machine is controlled by industry computer-PLC.
PLC--Panasonic, English and Chinese Language
Spare parts
Name | Number | |
Tools | Feeler gauge | 1 |
Size spanner | 1 | |
Inner hexagon spanner | 1 | |
Clamp | 1 | |
Standard spanner | 1 | |
Shifting spanner | 1 | |
Slotted screwdriver | 1 | |
Other accessories | Chain | 6 pieces |
Bearing (Haerbin) | 10 pieces | |
Encoder( Omron) | 1 piece |
Total machine specification
the outline of the machine: about 20 meters*1.2meters*1.2 meters
total weight: about 10 tons
shipping container 1*40 feet GP containers
Working Flow of Roll Forming Machine
Decoiler----feedingwithguide---Punching----Rollforming----Cutting----Products collecting
Profile of product
Machine pictures