0.8-1.0mm Galvanized Steel Omega Profile Din Rail Roll Forming Machine

A DIN rail is a standardized metal rail widely used for mounting and securing industrial control equipment, such as circuit breakers, relays, terminal blocks, and other electrical components, within enclosures or control panels. The term "DIN" comes from the Deutsches Institut für Normung (German Institute for Standardization), which first standardized these rails.
Key Features of DIN Rails:
Material:
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- Typically made from steel, aluminum, or copper.
- Often coated with zinc, chrome, or other finishes to prevent corrosion.
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Standard Dimensions: DIN rails come in various sizes, but the most common are:
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- Top hat rail (35 mm): Widely used in industrial applications. It has a cross-section resembling a hat.
- Standard sizes: 35mm wide and 7.5mm or 15mm high.
- C-section rail: Shaped like a “C” and used for heavier or larger components.
- G-section rail: Shaped like a “G,” primarily used for older or specific components.
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Mounting:
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- Components are clipped or slid onto the rail, making installation and replacement easy.
- The rails can be horizontally or vertically mounted, depending on the panel's design and space requirements.
Benefits of DIN Rails:
- Standardization:
- Provides a universal mounting system, ensuring compatibility across various manufacturers.
- Ease of Installation:
- Components can be quickly installed or replaced without special tools.
- Space-Saving:
- Organizes electrical panels efficiently, maximizing the use of available space.
- Versatility:
- Can accommodate a wide range of devices, including industrial relays, power supplies, and automation equipment.
Applications of DIN Rails:
- Industrial Automation:
- Used for mounting programmable logic controllers (PLCs), input/output modules, and relays.
- Electrical Distribution:
- Essential in distribution boards for securing circuit breakers and terminal blocks.
- Control Panels:
- Organizes and mounts various control components, such as timers and contactors, in machinery or industrial settings.
- Telecommunications:
- Used in networking cabinets for securing routers, modems, and power supplies.
Advantages:
- Time Efficiency: Quick to install, reducing downtime in industrial setups.
- Modularity: Simplifies modifications, allowing easy addition or removal of components.
- Durability: Sturdy material ensures long-lasting performance even in harsh environments.
In summary, DIN rails are an indispensable component in modern electrical and industrial systems, providing a standardized and efficient method for mounting and organizing a wide variety of control and automation equipment.
The technique data
1. Materials: 0.8-1.0mm, Galvanized coils
2. Forming steps: about 12 steps
3. Material of rollers: GCr15 steel, precision-machined, high frequency quenching HRC58-62, diameter of rollers: >¢150
4. Material of main shaft : 45# high quality steel (diameter>¢50)
5. Chains’ material: 45# steel, high frequency quenching, circular pitch:38.1; number of teeth: 13
6. Cutting : hydraulic cutting; quenching HRC58-62
7. Electronic control: PLC control (Delta)
8. Dimension of machine: 4500mmX500mmX800mm, total line about 12 meters per min.
9. Drive system: chain drive, 5.5KW main motor power, working speed:10-12m/min without the punching, if with punching, about 5-6 meters per min.
10. Lubrication system: with pipes
No. | Item Name | Specification |
1 | Feeding width | Customized as customer' drawing |
| Effective width | Customized as customer' drawing |
2 | Thickness of panel | 0.8-1.0 mm coil sheet |
3 | Roller station | 12 stations |
4 | Shaft Diameter | 60 mm |
5 | Productivity | 8-12 m/min |
6 | Rollers' material | 45# steel with 0.05mm chrome |
7 | Shaft material | 45# steel with 0.05mm chrome |
8 | Weight | 3 tons |
9 | Size | 4.5*0.5*0.8m |
10 | Voltage | 380V 50Hz 3phases |
11 | Control | PLC |
12 | Decoiler | 3 tons |
13 | Motor | 5.5 kw |
14 | Driving way | Chain transmission |
15 | Cutting system | Hydraulic cutter |
Working flow:
Decoiler—→Level device—→Main roll forming machine—→Hydraulic punching—hydraulic cutting→ Run out table Machine List
Name | Quantity (set) |
3ton passive de-coiler | 1set |
Main roll forming machine with lubrication | 1set |
Hydraulic punching and cutting device | 1set |
Run out table | 1 set |
Control box | 1set |
Profile Drawing

Machine Shows


Application:

Packaging and Delivery
Before loading to the container, we will check the machine first;
Second, make some protection on the machine, Such as, we will mpaint the coil on the roller and shaft, in case the roller and shast got corrosion and rusty during long time delivery;
Third, we will make the plastic package on the easy damage parts, and fix all the parts into container by the steel wire rope, and ensure the machine will not damage when shaking on sea;
At last, we will take photos for customer when loading to container.

