Composite Floor Deck CNC Roll Forming Machine Closed Type Dovetail Profile Usage
Main Specifications
No. | Item | Specification |
1. | Material Specification | 1. Thickness: 0.8-1.2mm |
2. Material Width / Feeding Width: 1219mm | ||
3. Yield Strength: G300-G550Mpa | ||
4. Applicable Material: Galvanized Steel, Color Steel, Stainless Steel | ||
2. | Production Specification | 1. Roller Stations / Forming Steps: 36 roller stations |
2. Roller Material: GCr15 Steel, with 0.05mm thick Chrome plated | ||
3. Diameter of Shaft: 120mm | ||
4. Shaft Material: 40Cr with heat treatment and chrome plated | ||
5. Drive Type: electrically driven via chain and sprocket | ||
6. Main Power: 11kw * 2 | ||
7. Forming Speed: 12-18m/min | ||
8. Cutting Type: hydraulically powered mold cutting | ||
9. Material of Cutting Blade: Cr12Mov, HRC 58-62 | ||
10. Cutting Tolerance: 10m+/-0.5mm |
Description
This floor decking sheet machine is used to produce steel floor decks with 50mm depth and 460mm pitch distance. Main material can be run are galvanized steel coils with the thickness of 0.8mm to 1.2mm and raw material width of 1250mm.
Main components of this machine are decoiler, guiding and leveling device, roll former, hydraulic cutting device, collecting table, hydraulic station, etc.
Fully automatically controlled by PLC and operated by touch screen, users only need to input the production data such as production quantity and cutting length, then the machine will start to work accordingly.
Most Important Parameters Of Steel Decking Forming Line
Main Components | No. | Item | Specifications |
5Ton Manual Uncoiler | 1. | Mandrel Expanding | Manually adjust the screw to accommodate coil inner diameter |
2. | Coil Unwinding | Unpowered unwinding | |
3. | Capacity | 5000kgs; max 6000kgs | |
Steel Deck Rollformer | 1. | Roller Stations | 26 stations based on deck profile and material |
2. | Forming Speed | 15-20m/min | |
3. | Main Power | 11kw * 2 | |
4. | Drive | Electrically driven via chain and sprocket | |
5. | Shaft Material | 40Cr, with heat treatment and chrome plated | |
6. | Roller Material | No.45 steel with quenching and tempering and chroming | |
Hydraulic Cutoff | 1. | Type | Stop-cutoff, rest of the line stop running when cutting |
2. | Hydraulic Power | 4kw | |
3. | Balde Material | Cr12 Mov, HRC58-62 |
Machine Component | Specification | ||
5Tons Manual Deocoiler | Coil Inner-diameter=510±30mm. Coil Outer-diameter Max. 1300mm; | ||
Taper wedge expanding system | |||
Load Capacity: Max. 5 Tons; Coil Width Max. 1250mm; | |||
Decking floor roll forming machine | Gear/Sprocket driving; 23 stations roll forming | ||
Rollers manufactured from 45# steel, CNC lathes, hard Chrome Coated, fine polished. | |||
Shafts Diameter=ф75/ф95mm, Precision Machined, fine Polished | |||
Main motor =15KW, Frequency speed control | |||
Max Line speed of roll Former: Approx. 8-15m/min | |||
Hydraulic Cutting Device | Stop to cut, Post cut, slug cutting | ||
Cutting tool material: Cr12, Heat treatment | |||
Hydraulic unit, Pump motor =5.5KW | |||
PLC Control System | Control the quantity & cutting length automatically | ||
Combined with: PLC (Delta), Touch Screen (Delta), Encoder (Omron), etc | |||
Cut-to-length tolerance≤±2mm | |||
24V Control voltage | |||
Controller with forward/backward/emergency stop buttons | |||
Product Rack | Un-powered, 3 units |
machine pictures