High Rib Deck Floor Sheet Roll Forming Machine For Steel Structure
1. Features of Floor Decking Roll Forming Line: The metal deck produced by floor decking roll forming line has high strength with big wave length. It adheres well to concrete. Used on high building, it not only saves steel mold plate, but also reduces the weight of storey. With the same bearing capacity, it economized steel and cuts down investment accordingly. We can also supply the customized machines.
2. Main technical parameter:
Part details | Item Name | Specification |
Material | Raw material | Galvanized steel |
Thickness | 0.8-1.2 mm | |
Machine | Roller station | 20 or depend on customer' drawing |
Shaft diameter | 95 mm | |
Shaft material | 45# steel with 0.05mm chrome | |
Roller material hardness 30-40 HRC | GCr 15 | |
Machine size | About 15×2×1.3 m | |
Machine weight | About 15 ton | |
Machine color | As customer' request | |
Working speed | 8-20 m/min | |
Cutter | Hardness | 50-65 HRC |
Cutting tolerance | ± 1 mm | |
Material | Cr 12 | |
Operate | Hydraulic cutting | |
Power | Driving way | Chain 2 inch |
Main power | 11 kw * 2 | |
Pump power | 4 kw | |
Voltage | 380v/50HZ,3P or customize as customer' request | |
Control system | PLC brand | Delta made in Twaiwan |
Screen | Touchable screen | |
Language | Chinese and English or add language as customer need | |
Decoiler | Operation | Manual |
Weight capicatity | 5 ton | |
Price | Free as gift | |
Receiving table | Operation | Manual |
Length | 3 m | |
Price | Free as gift |
Components of machine: | ||
Decoiler | 1set | |
Feeding & guiding device | 1set | |
Pressing system | 1set | |
Main roll forming machine | 1set | |
Cutting device | 1set | |
Hydraulic cutting system | 1set | |
PLC Controlling system | 1set | |
Run out table | 1set | |
Process flow:
Decoiler -- Feeding & Guiding -- Pressing--Roll Forming--Hydraulic Cutting – Product to Run Out Table |
3. Machine Details:
1. Dimensions: 1700mm*1000mm*800mm
2. Width of feeding: 1300mm
3. Internal diameter of coil: variable, from 480 mm to 570mm
4. Maximum coil weight: 5000 Kg;
5. Mode of expand & fight : inner expand &fight by manual
6. Way of feeding: manual
7. Uncoiled metal compensator: included, assures even feeding at all production speed;
8. Color: Blue (or base on customer request)
9. uantity: 1
Feeding:
1. Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.
2. Feeding type: adjustable1. Material of the profile: Q195, Q235, GI or color steel
2. Thickness range: 0.5-1.2mm
3. Main motor power: 11kwx2, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
4. Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5. Roll station: 30 stations (according the final design)
6. Roller material: ASTM1045 chrome plated surface with hardnesss,CNC,
7. Shaft diameter: ¢85mm material: SAE1045 with quenching and tempering
8. Machine roll forming speed: not less than 15m/min
9. Transmission: by chain, one inch, double line
1. Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
2. Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 2000 mm;
3. Cutting after forming: Cut the sheet after roll forming to required length
4. Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
5. Cutting power by hydraulic, 5.5KW
6. Working pressure: 12-20Mpa adjustable
7. The cutting sequence is also contained and controlled by the same PLC program
8. Tolerance of length: +/- 1.5mm for each piece end product
9. Quantity: 1
1. Hydraulic power: 5.5kw
2. Working pressure: 12Mpa adjustable
3. Solenoid valve: 1 group
4. Hydraulic oil: 46# hydraulic oil
5. Color; Blue (or base on customer request)
6. Quantity: 1
1. Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment): will be provided.
2. 5 groups datas canbe set in one time
3. Automatic stopping of the equipment after completion of the cutting programme: will be provided.
4. Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5. Length inaccuracy can be amended easily.
6. Control panel: Button-type switch and touch screen
7. Unit of length: millimeter (switched on the control panel)
8. PLC brand: Panasonic
9. Frequency converter brand: Yaskawa
10. Touch screen: Taiwan Weinview
11. Color: gray
12. Quantity: 1
1. Frame: welding by tube
2. Size: about 1.0m long*1.0mwide*0.9mhigh
3. One out table with some support roller
4. Supporter roller: ASTM 1045 with chrome
5. Diameter of rollers: 55mm
6. olor: Blue
7. uantity: 1units
4. Loading and Packing:
1) 20''/40'' container
2) The machine we will wrap in plastic and attach marks
3) Other machine elements and tools we have a wood box
4) Before loading, we will fix and check the machine
5) Before shipping, we will invite our customer to check the machine again
5. our service:
1) warranty: One year, and we will provide the technical support for the whole life.
2) Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD100/person/day for salary.
3) Need one or two technician
4) Training time: one week (contains the time of installation and adjustment)
6. Machine Photo: