Full Automatic High Speed 2mm C Channel Purlin Roll Forming Machine Manufacturer
1. Processing technique and deployment of used c z purlin roll forming machine
Flow chart : Decoiler-- Roll Forming--PLC System—Hydraulic System –Pressing --Cutting —Output Table
2. Components of line of used c z purlin roll forming machine
No. | Name | Unit | Qty |
1 | Decoiler | set | 1 |
2 | Entry Beach | set | 1 |
3 | Main Machine for roll forming | set | 1 |
4 | Cutting System | set | 1 |
5 | punching | set | 1 |
6 | Output Table | set | 1 |
7 | Control System(PLC) | set | 1 |
8 | hydraulic station | set | 1 |
3.Decoiler and raw material
Usage:It is used to support the steel coil and uncoil it in a turnable way.
Passive uncoil pulled by roll forming system
Loading capacity | 5T |
Uncoiling width | 1000mm |
Inner diameter: | 450-550mm |
4.Feeding
Usage:Put the raw material(steel plate) through the beach to manufacture and process,4 down and 3 up , it can guarantee that the products are neat, parallel and everything is uniformity.
Material of axis | 45#steel |
Number | 3 up,4 down |
Diameter of axis | 100mm |
Forming round | Material bearing steel (GR15), quenching 60-62 °C |
Advantage:Automatic length cutting, automatic punching, high degree of automation, quick and easy installation
Length of the main part | 6800mm*800mm*1200mm |
Weight of main part | 7.2 tons |
Voltage | 380V 50HZ 3Phase |
Frame | 400 H steel |
Drive mode | differential gear |
Main axle material | GR15 |
Material of shafts | 45# steel |
Diameter of shafts | φ80mm |
Number of rollers | 12 rollers |
Main power | 11kw(cycloidal planetary gear speed reducer) |
Forming speed | 8m-10m/min |
Adjustment method | Half seams type Looper |
6.cutting part
Features: The hydraulic broken C-beam machine roll bending finished with good compression performance, good flatness, automatic fixed-length cutting, automatic punching, high degree of automation, quick installation
7.Punching part of high quality used c z purlin roll forming machine
Features: punching is added to the flying saw cutting part, by the hydraulic control, mainly in the red c-shaped steel in the hole based, can be set up according to their needs, can be washed from time to punch, simple to use, the durability
Main power: | 4kw |
Power | 4kw (double valve) |
Cylinder | 2 |
Material: | Cr12 quenching |
Quantity | 2 |
8.Hydraulic station
It is controlled by gear wheel oil pump. Afer filling the hydraulic oil into the hydraulic oil tank ,the pump drive the cutter machine to begin the cutting job
Power | 3kw |
Hydraulic oil | 46# |
Components: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves.
9.Electric Control System
Adopted PLC , transducer, touch panel from Mitsubishi Japan to ensure high speed with stability, precision and lifetime.
Other electric element are Schneider
Equipped with movable switch , air break, radiator, transformer & electric leakage protector for operation convenience and safety.
10.Counter
One counter gauges length,pulses,and decides length
Omron encoder for length measurement
Products receiving tables
It adopts welded steel and supported roller to transmit the products.
11.Products receiving tables
It adopts welded steel and supported roller to transmit the products.
Sales terms:
30% as deposit ,balance payment after inspection while before delivery.
30 days after the 30% deposit.
Nude packing in the 40 feet container ,fixed well with oil rope, control cabinet and all the accessories with waterproof.
In correct operation & maintaining, the machine is guaranteed for one year since leaving our factory excludes the electric elements.
If installation is needed, the seller will dispatch a technician to the buyer’s factory abroad to assist regulating the machine with charge free. The buyer should assist the seller to get the Chinese technician's visa and should pay for the roundtrip air ticket and the local accommodation.If installation is needed, the buyer shall make the following preparation before arrival of technicians.
Position the machine in the buyer’s factory.
Prepare necessary electric wiring.
Prepare material of trial running.
Provide labors for assistance and installation during installation.
FAQ:
1. what is your guarantee period?
Guaranteed against malfunctions due to manufacturing defects for 18 months from the date of loading.
2. Do you provide training for my workers?
The machine has been installed and tested well before shipping. It is easy to operate.
Normally speaking, our customer follows the instruction book and can operate the machine well.?
You can also come to our factory to check the machine and learn how to operate before shipping. It only needs 2 hours and you can operate well.
3. I do not know about the machine and do not know how to install it. Can you install the machine in my factory?
If you need us to send engineers to your factory, you will pay for the travel expense such as visa, round tickets, hotel, food Salary of 100 USD per day per person (from departure from our factory, until we are back to our factory). You also need to take care of his safety.
4. What is included in the machine?
The process for work: decoiler→feeding→roll forming→measuring length→cutting to length→product to stand
The whole line includes a manual decoiler, roll forming machine and product stand. when you get the machine in your factory, you just need to do following 3 things, and then you can start working.
a. Put the machine on the flat level ground.
b. Inject gear oil and hydraulic oil.
c. Connect 3 phase electric wire.