ASME SA213 TP316L, 1.4404 Stainless Steel U Bend Heat Exchanger Tubes For Fired Heaters
ASME: American Society of Mechanical Engineers. They develop standards and codes for a wide range of engineering practices, including the ASME Boiler and Pressure Vessel Code (BPVC), which contains specifications for materials, fabrication, and inspection of boilers and pressure vessels.
SA213: This is a specific section within the ASME Boiler and Pressure Vessel Code that deals with seamless ferritic and austenitic steel boiler, superheater, and heat-exchanger tubes. SA213 specifies the requirements for these tubes in terms of material composition, dimensions, mechanical properties, and testing methods.
TP316L: This is the material designation for the steel used in the tubes. "TP" stands for "Tube, Pressure," indicating that the material is intended for use in pressure vessel applications. "316L" is a grade of stainless steel, specifying its composition and properties. In this case, it indicates that the steel contains approximately 16-18% chromium, 10-14% nickel, 2-3% molybdenum, and a maximum of 0.03% carbon, with the "L" indicating that it is a low-carbon variant.
Characteristics:
1. Corrosion resistance: TP316L stainless steel offers excellent corrosion resistance, particularly in acidic and corrosive environments. This makes it suitable for applications where corrosion resistance is crucial, such as in chemical processing and marine environments.
2. High temperature resistance: TP316L exhibits good strength at elevated temperatures, making it suitable for high-temperature applications like boilers, superheaters, and heat exchangers.
3.Low Carbon Content: The "L" in TP316L stands for low carbon, which provides improved resistance to sensitization and intergranular corrosion. This makes TP316L more weldable and less susceptible to carbide precipitation in the heat-affected zones during welding.
4. Excellent Weldability: The low carbon content of TP316L enhances its weldability, allowing for welding without subsequent annealing in many cases. This is beneficial in fabrication processes where welding is required.
5. Creep and Stress Rupture Resistance: TP316L exhibits good resistance to creep and stress rupture at high temperatures, ensuring long-term performance under thermal stress conditions.
6. Good Formability and Fabricability: TP316L stainless steel is easily formed and fabricated into various shapes, making it versatile for different manufacturing processes and applications.
7.Hygienic Properties: TP316L is commonly used in industries such as food and beverage, pharmaceuticals, and sanitary applications due to its hygienic properties and resistance to corrosion in sterilization processes.
8.High Purity Applications: TP316L is often preferred for applications requiring high purity levels, such as in the semiconductor industry, due to its minimized risk of contamination.
Equivalent Grades:
Grade | UNS | AFNOR | W.N. | JIS | GOST | EN | UNI | AISI |
SS316L | S31603 | 2 CND 17-12 | 1.4404 | SUS 316L | 03Ch17N14M2 | X2CrNiMo17-12-2 | CrNiMo 1712 | AISI 316L |
Chemical Composition:
Grade | TP316 | TP 316L |
UNS | S31600 | S31603 |
Carbon (C) Max. | 0.08 | 0.035 |
Manganese (Mn) Max. | 2.00 | 2.00 |
Phosphorous (P) Max. | 0.045 | 0.045 |
Sulphur (S) Max. | 0.030 | 0.030 |
Silicon (Si) Max. | 1.00 | 1.00 |
Chromium (Cr) | 16.0 – 18.0 | 16.0 – 18.0 |
Nickel (Ni) | 10.0 – 14.0 | 10.0 – 14.0 |
Molybdenum (Mo) | 2.0 – 3.0 | 2.0 – 3.0 |
Iron (Fe) | Remainder | Remainder |
Mechanical Properties:
Grades | UNS | Tensile Strength | Yield Strength | Elongation in 2 inch (min.) | Max. Hardness Rockwell | ||
Ksi | MPa | Ksi | MPa | % | HRB | ||
TP316 | S31600 | 75 | 515 | 30 | 205 | 35 | 90 |
TP316L | S31603 | 70 | 485 | 25 | 170 | 35 | - |
Applications:
Heat Exchangers: ASME SA213 TP316L U bend tubes are widely used in heat exchanger systems where they facilitate the transfer of heat between fluids while maintaining high levels of corrosion resistance. They are favored for their durability and ability to withstand harsh operating conditions.
Boilers: In boiler applications, TP316L U bend tubes play a vital role in maintaining efficient heat transfer, ensuring optimal performance of the boiler system. The corrosion-resistant properties of TP316L stainless steel make it an ideal choice for such critical applications.
Power Generation: U bend tubes made of TP316L stainless steel are essential components in power generation plants. They are used in various heat exchangers and steam generation systems where high-temperature and corrosive environments are present.
Chemical and Petrochemical Industries: TP316L U bend tubes find applications in chemical processing plants and refineries where resistance to corrosion from aggressive chemicals is essential. They are used in heat exchangers, reactors, and other process equipment.
Oil and Gas Industry: In the oil and gas sector, TP316L U bend tubes are employed in heat exchangers and pipeline systems where they come into contact with corrosive fluids and high temperatures. Their reliability and corrosion resistance make them suitable for such demanding environments.
Food and Pharmaceutical Industries: TP316L stainless steel U bend tubes are also used in industries where hygiene and corrosion resistance are critical, such as food processing and pharmaceutical manufacturing. They are favored for their cleanability and resistance to contamination.