Combined stud and track rolling forming machine

Combined stud and track rolling forming machine is designed based on the idea of one machine for two or more types profiles like stud and track meanwhile two profiles could work together. Those two profiles can work at the same time. Here I will take the following drawing profiles for examples.

Combined stud and track rolling forming machine:

Main Machine of Combined stud and track rolling forming machine:

Size: 4800х1800х1400Weight t: 3.2tons

Voltage:380V/50HZ3Phase(as customer’s request)

Roller fixer : Guide column

Frame : middle plate welded

Memorial arch frame type

Frame thickness:25mm

Drive mode: gear

Material of rollers: GCr12MoV

Material of shafts: 40Cr steel with tempering

Diameter of shafts: φ60mm

Number of rollers for wall angle stud :11 rollers

Number of rollers for C channel :14 rollers

Main power: 5.5 kw for each part

Cycloidal planetary gear speed reducer

Punching holes The hydraulic station to punch holes, one station.

The molds are changeable. We will give related holes molds.

Servo tracking shearing system Material of blades: Gcr12 quenched

Power supply : hydraulic power

Frame : Pillar style with rack & pinion system

Stroke switch : non-contact photoelectric switch

We will give more cutting blades for you to change to fix those different drawing profiles.

Hydraulic Station

Hydraulic motor Power: 5.5kw for each one

Hydraulic oil: 46#

Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, and two hydraulic pipes. And three sets: one is for punching hole; one is for printing words and one for cutting. Sets of electromagnetism valves.

Electric Control System Feature:

1. Adopted PLC, transducer, touch panel from Delta Taiwan to ensure high speed with stability, precision and lifetime.

2.Other electric element are Delta

3. Equipped with movable switch, air break, radiator, transformer & electric leakage protector for operation convenience and safety.

The advantages of Combined stud and track rolling forming machine:

1. Two lines together, it takes up small space.

2. One worker can watch the production of two lines.

3. Two types speed machine design optional, normal speed like 25m/min and high speed design like 45 meter per minute.

4. As to the cost, it is more or less same like two lines.

5. It is good for those whose factory is quite small but needs to hold more machines.

We have another options for your reference: If you budget is so limited you can choose to use one shaft with two types rollers like the following machines. But we need to discuss to check whether two profiles could be made like this or not.

Combined stud and track rolling forming machine working videos for your reference: