New High Quality Double Layer Galvanized Tile Roofing Sheet Making Machine
Double layer roll forming machine has different types which used together with corrugated sheet and IBR sheet, or glazed tile sheet.The roofing tiles sheet is widely used in many kinds of industrial factory, civilian buildings, and Roof board for attached part product It has advantage of pretty appearance, durable using and so on.
Our Automatic Double layer roll forming machine consists of decoiler, feeding and levelling device, pre-shear, roll forming system, hydraulic post cutting, run out table, hydraulic station and PLC(controlling system).
Long production line, good profile shape on final products; Time saving and labor saving, which is highly improved production efficiency and suitable for current production. This machine is easy to operate and run stable with good precision.
Here is a profile for your reference:
Working flow
New High Quality Double Layer Galvanized Tile Roofing Sheet Making Machine
Specification
Item | Specification |
Raw Material | PPGI,PPGL,Aluminium sheet or as clients requirements |
Material Thickness | 0.15-0.8mm or as clients requirements |
Decoiler | Manual decoiler for free, also we have Hydraulic decoiler instead |
Roller station | 12-18 rows(depend on client's drawing) |
Diameter of shaft | 70mm,75mm,80mm solid shaft |
Material of rollers | 45# steel, with chromed treatment , make the surface more smoothly, improve the hardness and prevent abrasion,anti Corrosion. With long service life |
Machine frame | 350# H steel |
Transmission | Double Chain |
Dimension(L*W*H) | 6x1.5x1.4m |
Weight | About 7. 5 T |
Cutter material | Cr12 with quenched treatment |
Main Power | 5.5KW |
Voltage | 380V 50Hz 3Phase or as clients requirements |
Forming Speed | 15-50m/min |
Main Components:
1. Hydraulic decoiler with coiler car
Features: Mandrel and basement are the two components of the decoiler, the mandrel is shrinking expanding by mechanical device manually, after fix coil to mandrel, then put back the coil with mandrel together to basement.
Power: None;
Power of the open and closure of segments: Mechanical;
Power of rotation of segment: Pull by forming system;
Number of segment: 4pcs;
Range of segment expansion: 460 ~ 520mm;
Height of center of the mandrel: 0.65m;
Feeding speed: depend on the roll forming machine speed;
2. Sheet guiding device
Features: Ensure smooth& precise material feed.
Components: steel plate platform, two pitching rollers, position stopping block.
The coil is guided in the correct position and passed to the roll forming equipment
3. Roll-Forming M/C:
The main frame of machine is welded separately and the outside wall is connected by screw after being rot blasted on the surface.
Roller Material is high grade No.45 forged steel, with digital-controlled procession.
Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.
The rollers are plated with hard chrome with thickness of 0.05mm on the surface after being machined by the exact machine tool. So that ensures long life of forming rollers.
4. Hydraulic Post Cutting
Function: cutting action is controlled by PLC. The main machine automatically stops and the cutting will take place. After the cutting, the main machine will automatically start.
Power supply: hydraulic station;
Frame: welding steel frame;
Stroke switch: non-contact photoelectric switch;
Cutting after forming: cut the sheet after roll forming to required length;
Length measuring: automatic length measuring
5. Hydraulic station:
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.
Match equipment: The system includes a set of hydraulic tank , a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves.
Adopted top brand hydraulic system components to ensure the stability and lifetime, avoid leakage.
Supplies the initial power to the cuter through a closed oil tank. It is off without cutting, which can save the power.