Customized Steel Structure Factory With Different Dimension And Model Components

Product Description

Steel factory building systems are professionally engineered structures that provide cost-effective and efficient low-rise buildings. All major steel factory building system will be need CAD tools to custom design each building system and all building components depending on the customers' needs and specifications and on the local and national building codes. The basic elements of the metal building system include primary rigid frames, secondary members such as wall girts and roof purlins, cladding and bracing. These elements are engineered and designed to act as an integrated building system.
The primary rigid frames are typically designed and constructed in accordance with steel structure design standards.
Steel factory building systems are used in almost every conceivable application. You will find them in industrial applications such as complex production workshops, warehouses and distribution centers. They are used in, shopping centers, motels, automobile dealerships, office complexes, airplane hangars and arenas. They are also used in schools, medical facilities and government buildings.

Product Specification

All parts of the steel structure factory are customized, including steel columns, steel beams, purlins, supports, braces, casings, roofing panels, wall panels, doors and Windows, etc. Our professional technicians will design according to customer needs, and use the corresponding model of components.

The table below is a reference for you.

Product Advantages

Advantages to use steel structure as building material
1. Steel structure is lighter.

The "bulk density to strength ratio" of steel is generally smaller than that of wood, concrete, and masonry. Therefore, steel structures are lighter, 30%-50% lighter than reinforced concrete structures. Foundation will be smaller if use steel structure building.
2. More space to use.

Steel structures have small cross-sections and increase the effective area of the building by about 8% compared with reinforced concrete structures.
3. Time & labor is less.

Steel structures are fabricated in factory and installed on site with bolts & screws, which will greatly reduce the erection time and need less workers.
4. Faster construction.

Steel buildings are light, bolted and screwed on site which help the construction more quickly.

Design And Quote

There are some basic design requirements:
1. Project site location;
2. Overall dimension (length*width*eave height);
3. Mezzanine or not? How many kgs of load per square meter on mezzanine?
4. Single-layer steel sheet wall or sandwich panel wall;
5. Snow load if applicable;
6. Wind speed/load;
7. Interior column allowed or not;
8. Overhead crane needed or not, capacity?
9. Any other particular requirements?

Production Processing

After our technicians have completed the 3D model, the project will enter the factory processing stage, in which the processing of steel components is mainly divided into the following steps:

1. Cutting
Steel components, such as beams, columns, and plates, are precisely cut to the required dimensions using advanced cutting techniques, such as Automatic laser cutting machine, to ensure accurate fitment during assembly.
2. Assemble
The cut steel pieces are fitted together according to engineering drawings and specifications.
3. Welding
Welders employ various welding techniques, to join the steel components securely. Welding creates strong and resilient connections, enhancing load-bearing capacity.
4. Rust removal
Before surface treatment, any rust or scale on the steel surfaces must be removed. Techniques like sandblasting, shot blasting, or chemical cleaning are used to eliminate corrosion, creating a clean and smooth surface.
5. Surface treatment
Spray painting or hot-dip galvanizing according to customer's requirements, so that the surface is not corroded.

Packaing and Shipping

Packaging Detail:
The packing method for main steel frame will use steel pallet, which can be better to protect steel frame and make the loading and unloading faster and more convenient since it could be taken as a whole. It could also save the quantity of shipping containers and cost of ocean freight.
Other parts packed in parcels such as steel purlin and steel sheet, all loaded into containers. Safe and easy handle.

Installation Process

Installation instruction:
1. Anchor bolt will be pre embedded according to design drawing: Anchor bolt plan. When install, it need use template to fix, positional deviation is ±5mm. Screw thread should be protected.
2. Steel column installs according to installation drawing- column plan. Column foot plate should be welded cycle by continuous welding fillet on site.
3. Floor platform will be according to installation drawing -first floor steel beam plan, second floor steel beam plan. Column and beam connected part, the plate will be welded in site; Welding joint bottom will be welded with plate.
4. Roof beam will be according to installation drawing- Roof beam plan. Oblique beams should be welded cycle by continuous welding fillet on site.
5. Roof purlin, steel stair and decking floor will be installed according to installation drawing. Diamond plate, decking floor and stair joint of stair transfer platform can be cut according to the site installation.
6. Pay attention to length when install the gutter. Water funnel will be parallel with wall.

Why choose Qingdao Xinguangzheng?

Our company can design, fabricate, load and erect the PEB steel structure factory according to clients’ need.
1. Make suitable design plan and detail construction drawings of PEB steel structure factory according to the land layout area and usage of building by Tekla, PKPM, 3D3S.
2. PEB steel structure factory consultation service.
3. Budget offers of factory for contractor.
4. Transportation & delivery as your need.
5. Fabrication,shot blasting & painting as different request.
6. Erection & installation of PEB steel structure factory. Our technician and skilled workers can be on site to guide or install the building as need.

FAQ

1. What kind of company you are?
We are steel structure building Manufacturer located in Qingdao, Shandong, China. We were gaining good reputation among our customers for our professional, warm and thoughtful service.

2. Can you offer designing service?
We'd Love to, we have more than 50 design engineers. We could design full solution drawings as per your requirments. They use software: Auto CAD,PKPM, MTS, 3D3S, Tarch, Tekla Structures(Xsteel)V12.0.etc.

3. Can you provide the installation help?
We will provide detailed instruction photos and videos to you. If it is necessary,we will send professional engineers to do the construction guidance, and some skilled workers to help for installation.

4. What drawings will you supply?
Plan drawing, elevation drawing, sectional drawing, foundation drawing, construction drawing and installation drawing.

5. What's your packing methods?
Packed into steel pallet, or rest in bulk.