Easy Operation Fully Automatic Durable Double Layer Roll Forming Machine
1. Description of Double Layer Roll Forming Machine
The double-layer roll forming machine adopts a new double-layer design, which is highly cost-effective and economical. One machine can be used for two purposes. Two types of equipment can be combined into one. It occupies a small area and is easy to transport. The machine is the ideal choice for users. We have excellent after-sales service and can be specially designed and manufactured according to user requirements. At the same time, it provides guidance to users, production, installation, debugging, and maintenance.
The double-layer roll forming machine combines the two models very well, with reasonable structure and a beautiful appearance. It has the characteristics of saving space and simple operation and is especially suitable for customers with small sites and on-site construction.
The double-layer roll forming machine is mainly composed of a feeding platform, a roll forming unit, a cutting device, a hydraulic station, a computer control system, etc. The upper and lower layers are converted easily and only need to be converted and controlled by the conversion button on the electric control cabinet. For each layer, the power can also be controlled separately for each layer through the clutch. The models of the upper and lower layers are determined according to customer requirements.
2. Technical Parameters
1 | Coil Width | 1220mm |
2 | Rolling Speed | 0-15m/min |
3 | Rolling Thickness | 0.2-0.45mm |
4 | Control System | PLC (Panasonic) as listed in the note |
5 | Un Coiler | 6T hydraulic de-coiler with coil car |
6 | Pre-cutting | Pre-cutting install after feeding for customer change coil only |
7 | Roller Stations | Up layer: 20stations Down layer: 22 stations |
8 | Roller Material | ASTM1045 chrome plated surface with chrome |
9 | Shaft Material and DIA | Dia 76mm, material:45# with quenching and tempering |
10 | Post cutting | The machine adopts a hydraulic cutting system |
11 | Material Of Cutting | Cr12, 58-62 HRC hardness |
12 | Maim Motor Power | 11kw |
13 | Hydraulic Station Power | 5.5kw |
14 | Hydraulic Pressure | 12-16Mpa adjustable |
15 | Structure Of The Stations | Guide pillar |
16 | Tolerance | 3m+-1.5mm |
17 | Electric Source | 380V, 50HZ,3 phase According to customer’s require |
18 | Way Of Drive | By chain |
3. Our Advantages
1). We are a factory with over 10 years of experience in manufacturing Roll Forming Machines;
2). We have our own powerful research and development team
3). We have more than 15 technicians.
4). 5 engineers with more than 20 years of experience
5). We have an advanced Laser Cutting Machine, CNC Machining Center, Polishing Line, Painting Line, etc. This advanced production equipment guarantees the good quality of each part and the appearance of our machines;
6). Our machines have reached the International Inspection Standards;
4. Our Service
You can send your men to our factory. We will teach them how to operate the machine without training charges
We can send our engineer to your place and offer the training to your men. You just need to bear the cost of our engineer's air ticket, visa, accommodation, food, and transportation in your country.
Apart from the above training course, we also provide 12 months warranty for all the easily broken parts of the machine for free and whole-life technical service support
5. After-Sale FAQ:
1). Q: How to acquire service support?
A: Lebron-Machinery is doing its best to provide timely and convenient service support for the customers, the contents of services include before-sale technical counseling, field installation, operational technical training, application solution training, troubleshooting support, etc.
2). Q: After purchasing Lebron-Machinery’s machine, what kind of training could Lebron-Machinery provide?
A: Lebron-Machinery will provide 7 days’ free training. The training place can be in Lebron-Machinery company or in places designated by the customer where installation takes place, this can all be predetermined by clients in the contract.
3). Q: What kind of warranty do Lebron-Machinery’s roll forming machines provide?
A: Except for the consumables, the whole machine has a one-year limited warranty.
4). Q: After buying Lebron-Machinery’s equipment, are there technicians in charge of supporting on-site installation?
A: Yes, if the equipment is directly sold from Lebron-Machinery, we will arrange experienced technicians to support the installation and collaboration when the machine arrives. If the device is sold by Lebron-Machinery’s distributors, we will authorize them to send experienced engineers to support the installation and collaboration when the machine arrives. Except the contract made other agreements for the installation.