High Speed Double Head Light Keel Stud And Track Roll Forming Machine Automatic
1. Description of stud and track roll forming machine
A double head stud and track roll forming machine has been designed for the automatic manufacturing of metal c stud and u track continuously at the same time. this machine is used for light gauge or lightweight steel building systems.
This double head stud and track roll forming machine is used for producing various different shapes of studs and tracks. Such as UC shape, CW shape with holes, UL shape, etc. These products are widely used in many kinds of industrial factories, civilian buildings, and wallboard for the attached part product. It has the advantages of pretty appearance, durable using and so on.
In modern buildings, people tend to use steel because steel is lightweight, recyclable, costs less money and time, compared to traditional clays, stones or bricks. In a lightweight or light gauge steel building, most of the building materials are made of steel, and most of these steel building materials are manufactured by roll forming machines, one of which is drywall stud and track roll forming machine that has been designed for the continuous and automatic production of metal c stud and u tracks applied for both exterior and partition walls in both individual and industrial buildings.
The complete double head stud and track roll forming machine including the Decoiler, Main Roll Forming Machine, The PLC control system and Ran-out tables.
2. Main technical parameters of stud and track roll forming machine
configurations | manual decoiler, guiding platform, main machine of roll forming, cutting device, electric motor, hydraulic station, Delta PLC control system, run out table | |
Material | Material | Color steel sheet |
Max Thickness | 0.30mm-0.8mm | |
HydraulicUncoiler | Inner Diameter | 450-550 mm |
Max coil out diameter | max 1000mm | |
Max coil width | 300mm | |
Carrying capacity | 1.5 T | |
Entry Beach | Features | Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron.it can guarantee that the products are neat, parallel and everything is uniformity |
Main forming machine | Specifications | Production A | Production B |
Forming steps | 15 rollers | 12 rollers | |
Shaft diameter | 80mm | 50mm | |
Design type | Middle Plate Structural | Memorial arch | |
roller material | 45# steel chrome plating chromium | GCr12MoV steel | |
shaft material | 40Cr steel | 45# steel | |
Work speed | 12-18m/min | 12-18 m/min | |
Transport | By chain | By chain | |
Type of cutting | Hydraulic | Hydraulic | |
Cutting tolerance | ±1mm | ±1mm | |
Cutter | Gcr12 | Gcr12 | |
Cutter quantity | 2 set | 2 set | |
Working pressure | 40MPA | 40MPA | |
Voltage | 220 V, 60 HZ,3 PH | 220 V, 60 HZ,3 PH |
3. Main technical parameters of stud and track roll forming machine
No. | Item | Quantity (Set) |
1 | Manual Uncoiler | 1 |
2 | Guiding Platform | 1 |
3 | Coil Strip Leveler | 1 |
4 | Main Machine of Roll Forming | 1 |
5 | Electric-Motor | 1 |
6 | Cutting Device | 1 |
7 | Hydraulic Station | 1 |
8 | PLC Control | 1 |
9 | Supporter Table | 1 |
4. Production Process
First step:
Designing. After order confirmation, we start to design the machine, such as the basement, structure, rollers, shafts, power, cutting device, programs and so on.
Second step:
The main parts, like rollers and shafts, are produced by ourselves. We have several high-precision CNC lathes and other kinds of new machine tools so that the quality and precision can be controlled.
Third step:
Assembling. The machines are assembled by technicians with years of experience, which can help workers improve the production efficiency and machine’s quality.
Fourth step:
Test. The raw material of different specifications is prepared for testing. And during the test, long enough material is used. Because if the material is not long enough, some defects cannot be exposed.
Five step:
Delivery. Because of the weight of the machine itself, the packing is usually bare packing. The machine will be fixed inside the container by steel wire, in order to make sure it won’t move during transportation and avoid any kinds of damage of machine and container.