Fully Automatic U Channel Roll Forming Machine Steel Track Roll Forming Machine
1. Description of stud and track roll forming machine
Cold-formed U-shaped steel is made of a high-strength steel plate, which is formed by cold-formed roll forming. It has the advantages of uniform wall thickness, excellent section performance, and high strength. It can save 30% of material compared with the traditional hot-rolled U-shaped steel of the same strength. And in the production process of cold-formed steel, no heating, no carbon and other harmful gas emissions, clean and environmentally friendly, and does not pollute the environment,
Although the cross-sectional size of U-shaped steel formed by cold bending is light, it is very suitable for the stress characteristics of steel structure buildings, and the mechanical performance of steel can be fully utilized. It can be connected with a variety of other accessories in different combinations, which can reduce the weight of building roofs and reduce the amount of steel used in engineering. Therefore, it is also called economical and efficient steel and is a new type of building material.
This U Channel Machine is driven by a chain in the hydraulic system. Compared with another system, a chain drive system can save power. Customers do not need to pay the extra power fee during production.
The u-channel roll forming machine equips Siemens PLC system. The touchscreen can realize the friendly man-machine interaction. And the system is simple to learn and very easy to operate. Once you set the quantity and length data of the product, the machine will produce the products automatically.
2. Major technical parameters of the U channel roll forming machine
No. | Item | Description |
1 | The coil width | adjustable |
2 | Output speed | 15-20m/min |
3 | Material thickness | 1.5-2.5mm |
4 | Material | Q195~235 cold steel, Hot zinc coil |
5 | Main motor power | 15Kw |
6 | Hydraulic oil pump motor | 5.5Kw, the pressure of hydraulic:20Mpa |
7 | Flattening | 7 steps |
8 | Pre-Punch | 1 station |
9 | Main roller stations | 16 steps |
10 | Roller material | Gcr15, quenching, and tempering |
11 | Main roller material | 45# advanced steel, quenching, and tempering, Diameter:¢85mm |
12 | Tolerance | 3m±1.5mm |
13 | Material of cutting | Cr12Mov,quench HRC 58-62℃ |
14 | Frequency inverte | Panasonic PLC |
15 | Computer controlling system | PLC controlling length, the encoder is OMRON brand |
16 | Transmission typ | 1.5 single-row chain drive |
17 | Dimension (L*W*H) | 8.5m*1.2m*1.2m |
18 | Voltage | 380V,50Hz, 3 phase |
3. Main components of the channel roll forming machine
No. | Item | Quantity |
1 | Uncoiler | 1 Set |
2 | Guide Device | 1 Set |
3 | Roll Forming Machine | 1 Set |
4 | Hydraulic Station | 1 Set |
5 | Ran-out Table | 2 Sets |
6 | PLC System | 1 Set |
4. Our Advantages
Our factory has more than 11 years of working experience in researching and selling. Products are well sailed all over the world, got many compliments from customers.
1). Germany COPRA software design
2). 5 engineers with more than 20 years of experience
3). 15 professional technicians
4). 11 sets of advanced CNC production lines on site
5). Passionate Team
6). Installation engineers can reach your factory within 6 days
7). 1-year maintenance and whole life technical support
5. FAQ
1). Q: Are you a manufacturer, or trading company?
A: We are a manufacturer, and we have built up our company since 2007.
2). Q: Where is your factory located?
A: Our factory address is: No. 551, Zhenze West Road, Huazhuang Street, Binhu District, Wuxi City, Jiangsu, China
3). Q: How can I get to your factory?
A: Our factory is near Shanghai Airport, we can pick you up at the airport. Or you can by plane direct to Wuxi airport. We can pick you up.
4). Q: If I will need to stay at your place for a few days, is that possible to book the hotel for me?
A: It’s always my pleasure, a hotel booking service is available.