Durable Automatic U Channel Roll Forming Machine Steel Track Roll Forming Machine
1. Description of U channel roll forming machine
Cold-formed U-shaped steel is made of a cold-formed steel plate or steel strip, which is a long strip of steel such as the letter U. The length can be customized according to the customer's requirements, and different heights and lengths can also be produced according to the customer's needs. Its wall thickness can not only be made very thin but also greatly simplifies the production process and improves production efficiency.
U-shaped steel can be composed of various stress-bearing components according to the different needs of the structure, and can also be used as a connection between components. It is widely used in various building structures and engineering structures, such as beams, bridges, transmission towers, lifting, and transportation machinery, ships, industrial furnaces, reaction towers, container racks, and warehouse racks. In use, it is required to have good weldability, plastic deformation performance, and certain mechanical strength.
This U Channel Machine is driven by a chain in the hydraulic system. Compared with another system, a chain drive system can save power. Customers do not need to pay the extra power fee during production.
The u-channel roll forming machine equips Siemens PLC system. The touchscreen can realize the friendly man-machine interaction. And the system is simple to learn and very easy to operate. Once you set the quantity and length data of the product, the machine will produce the products automatically.
2. Major technical parameters of the U channel roll forming machine
No. | Item | Description |
1 | The coil width | adjustable |
2 | Output speed | 15-20m/min |
3 | Material thickness | 1.5-2.5mm |
4 | Material | Q195~235 cold steel, Hot zinc coil |
5 | Main motor power | 15Kw |
6 | Hydraulic oil pump motor | 5.5Kw, the pressure of hydraulic:20Mpa |
7 | Flattening | 7 steps |
8 | Pre-Punch | 1 station |
9 | Main roller stations | 16 steps |
10 | Roller material | Gcr15, quenching, and tempering |
11 | Main roller material | 45# advanced steel, quenching, and tempering, Diameter:¢85mm |
12 | Tolerance | 3m±1.5mm |
13 | Material of cutting | Cr12Mov,quench HRC 58-62℃ |
14 | Frequency inverte | Panasonic PLC |
15 | Computer controlling system | PLC controlling length, the encoder is OMRON brand |
16 | Transmission typ | 1.5 single-row chain drive |
17 | Dimension (L*W*H) | 8.5m*1.2m*1.2m |
18 | Voltage | 380V,50Hz, 3 phase |
3. Main components of the channel roll forming machine
Name | Quantity |
Uncoiler | 1set |
Guiding and Leveling Device | 1set |
Main Roll Forming System | 1set |
Hydraulic Cutting Device | 1set |
Hydraulic Station | 1set |
Electric Control Cabinet | 1set |
Receiving Table | 1set |
4. Our service
A. Foreign debugging
If you need it, we will arrange for our professional engineers to help you install and debug the machines well. The buyer should pay $100 per day
B. Guarantee period
The warranty will be a maintenance, maintain in the guarantee period of 18 months starting from delivery. Because of the quality of equipment during the guarantee period, we will provide the parts free of charge, which is in the conditions of correct operation. (Natural disasters or factors which can’t be forced by humans are excluded).
C. Training
During the installation and adjustment of the equipment, our engineers shall provide the training to the buyer’s personal request to operate and maintain the equipment. Including foundation construction, electrical works, hydraulic oil, safe operation, and non-standard safety items, testing material and etc.
5. After-Sale FAQ:
1). Q: How to acquire service support?
A: Lebron-Machinery is doing its best to provide timely and convenient service support for the customers, the contents of services include before-sale technical counseling, field installation, operation technical training, application solution training, troubleshooting support, etc.
2). Q: After purchasing Lebron-Machinery’s machine, what kind of training could Lebron-Machinery provide?
A: Lebron-Machinery will provide 7 days free training. The training place can be in Lebron-Machinery company or in places designated by the customer where installation takes place, this can all be predetermined by clients in the contract.
3). Q: What kind of warranty do Lebron-Machinery’s roll forming machines provide?
A: Except for the consumables, the whole machine has a one-year limited warranty.
4). Q: After buying Lebron-Machinery’s equipment, are there technicians in charge of supporting on-site installation?
A: Yes, if the equipment is directly sold from Lebron-Machinery, we will arrange experienced technicians to support the installation and collaboration when the machine arrives. If the device is sold by Lebron-Machinery’s distributors, we will authorize them to send experienced engineers to support the installation and collaboration when the machine arrives. Except the contract made other agreements for the installation.