Fully Automatic 300~1500 Cbm Per Day Particle Board Continuous Press Production Line

Description

Pressing parameters are closely associated with the product quality (board properties) and manufacturing costs. Manipulating pressure parameters within some limits leads to process improvement.

The objective of this research was to evaluate the influence of press factor and speed line of continuous press on physical and mechanical properties and give information valuable for manufacturers in order to improve their products quality by proper set of pressing parameters. Another important issue derived from this study is that not solely pressing parameters can be manipulated to control the OSB properties. There are other factors that interact with each other, leading to improved behavior relative to moisture, especially in the case of boards used in structural applications (OSB/3).

The 300~1500m³/day particle board production line uses raw material through chips preparation, flakes preparation, dring and sitfting, glue dosing system, forming and hot pressing, cooling &trimming and sanding section to make particle board / chipboard. The final size can be 4 x 8, 6 x 8, 6 x 9, 4 x 12, 6 x 12, 6 x 18. The particle board has homogeneous structure, smooth surface, good machining specification and manufacture performance. It is the ideal substitute of nature wood.

Summary of process flow

• Chips Preparation Section
• Flakes Preparation Section
• Drying and Sifting Section
• Glue Dosing System
• Forming Line
• Continuous Press System
• Master Board Handling System
• Automatic Storage System
• Sanding and Cut-to-size Section
• Surface Grading System
• Automatic Package Section

Main technical data

Key equipment of production line

• Drum chipper

• Knife-ring flaker

• Dryer

1 High energy efficiency and waste energy can be recycled to save energy

2 More safe due to low oxygen drying to prevent fire

3 Flaker shape will be well maintained

4 Stable flaker moisture

5 Large unit capacity

• Screen and sifter

1 Large capacity and good performance

2 Frame screen box makes strong and durable

3 Brilliant elastic vibration support

4 Perfect rotary balance technology

5 Self-clean system with jumping balls

6 Stable running and long lifetime

7 Compact structure and less space required

• Forming station

1 Feeding crosswise— real-time regional control technology

2 Volume equal silo— ensure consistent bulk density

3 Aerodynamics— perfect balance of positive/negative pressure airflow

4 Airflow regulation system— artful combination of vertical& horizontal adjustment

5 Airflow surface forming— fine and smooth surface

6 Advanced control technology— high precision lengthwise and crosswise density

1 Crosswise feeding— real-time regional control technology

2 More delicate diamond rollers— ensure forming precision

3 Positive/negative pressure assistant airflow— ensure better fine surface

4 Core cage roller forming— uniform core mat structure

5 Advanced control technology— high precision lengthwise and crosswise density

• Hot press

• Stacking system

• Automatic storage system

• Sanding and cut-to-size line