Tunnel Type Full Sealing Nitrogen Filled Wave Soldering Equipment PERFECTFLOW Series

PERFECTFLOW series is a tunnel type full sealing nitrogen filled wave soldering system. It adopts the world's first sealing solution for welding zone and the innovative segmented conveying solution, which perfectly meets the requirements of flexible welding process angle and enlarges the bottom space of boards, which solves the jamming, inconvenience in operation and maintenance problems of segmented conveyor in common wave soldering machine. It can extremely play the application effect of the nitrogen protection process of wave soldering, and greatly improve the performance of tunnel type wave soldering equipment and welding process quality.

Feature:

• Conveyor system: adopts the segmented floating structure to effectively prevent the deformation of guide rail; innovative segmented conveying system, smoother conveying; the space of the bottom side of the board can be flexibly configured.
• Preheating system: adopts the drawer type module energy-saving design, infrared and hot air convection heating can be combined as required, PID temperature control mode, with infrared heat compensation between the preheating zones and soldering unit which effectively reduce temperature loss.
• Soldering system: The solder pot is heated by external heat, the inner liner of the solder pot is made of cast iron, and treated with anti-corrosion; the solder pot is sealed with special elastic material and equipped with electric mode solder pot, which can be lifted, moved up and down freely.
• Nitrogen filled system: the world's first sealing solution for welding zone,Flexible welding process angle; equipped with oxygen separator for monitoring the remaining oxygen
• PC+PLC control system, Windows 10 operation system, Chinese/English operation interface, process profile/data automatic storage function, over or under level of flux liquid alarm, low tin level alarm.

Application range:

Wave soldering equipment is used to solder through-hole components and circuit boards through high-temperature liquid solder waves on printed boards with pre installed plug-in components. Wave soldering is widely used in the electronic product manufacturing industry, including consumer electronics, communication equipment, household appliances, power supplies, automotive electronics, medical equipment, industrial automation, energy and other industries

Overall diagram:

Integrated spray fluxer unit (selective spray device is optional)
The welding process angle of rails is flexible and adjustable
The bottom space can be flexibly configured according to requirements
Equipped with oxygen separator for monitor remaining oxygen
Transparent glass viewing window
Solder pot is motorized in/out/up/down

Product Parameters:

Notices:

1.Power requirements:

①Three phase five wire: voltage 380V, frequency 50/60HZ;

②The wire diameter requirement is 16mm², with a leakage protection switch of 125A and a leakage capacity of 150-200mA.

2.The ground is required to withstand a pressure of 1000kg/m².

3.External air exhaust requirements:

①Spray: air duct Ø250mm, exhaust air volume 30M³/min;

②The exhaust air volume for the tin furnace outlet Ø250 and the tail cover outlet Ø150 is about 15M³/min.