External Spray Lead-Free Wave Soldering Machine E-Flow-Z Series
Five Features:
1.External spraying unit: eliminate safety risks, easy maintenance.
2.Preheating system: adopts high energy efficiency motor with high thermal efficiency.
3.Conveying system: adopts special design for smooth conveying and prevent finger shaking.
4.Exhausting system of spraying: adopts upper and lower exhausting and air knife for separating, to eliminate odor overflow.
5.Exhausting hood system: with high exhausting efficiency, anti foreign matter dripping design can be added , to eliminate quality trouble.
Characteristics:
Application range:
Wave soldering equipment is used to solder through-hole components and circuit boards through high-temperature liquid solder waves on printed boards with pre installed plug-in components. Wave soldering is widely used in the electronic product manufacturing industry, including consumer electronics, communication equipment, household appliances, power supplies, automotive electronics, medical equipment, industrial automation, energy and other industries.
Overall diagram:
01 LCD
02 Conveyor system
03 Finger cleaning system
04 Cooling system
05 Dual wave solder pot
06 Solder pot lifting unit
07 Pre-heater
08 Angle adjustment controller
09 Buffer system
10 Flux spraying system
11 Exhaust fan
External spraying unit (option: selective spraying system) | ![]() |
Top exhausting and filtering System | ![]() |
Forced cooling system | ![]() |
Lead-free processing nozzle | ![]() |
Flexible combination of preheating system | ![]() |
Heavy-duty conveying system | ![]() |
Product Parameters:
Model NO | E-FLOW-Z (External spraying) | E-FLOW-Z450 (External spraying) | E-FLOW-Z610 (External spraying) |
Dimension:LxWxH(mm) | 5050x1420x1750 | 5050x1520x1750 | 5050x1690x1750 |
Weigh | Approx.1850kg | Approx.2050kg | Approx.2300kg |
Power Supply | 3PH 380V 50HZ | 3PH 380V 50HZ | 3PH 380V 50HZ |
Startup Power | 33KW | 33kw | 45KW |
Operation Power Consumption | Approx.8KW | Approx.9KW | Approx.11KW |
Control System | PC+PLC | PC+PLC | PC+PLC |
Spraying movement | Step motor | Step motor | Step motor |
Spray Pressure | 0.2Mpa-0.4Mpa | 0.2Mpa-0.4Mpa | 0.2Mpa-0.4Mpa |
Flux Flow Arrange | Option | Option | Option |
Auto Fill Flux | Standard | Standard | Standard |
Exhaust | Top exhaust | Top exhaust | Top exhaust |
Exhaust Ducting Diameter(mm) | Φ250 | Φ250 | Φ250 |
Exhaust tan power | 750W | 750W | 750W |
Preheating Mode | Convection / IR emitter | Convection / IR emitter | Convection / IR emitter |
Control Mode | PID | PID | PID |
Preheating Zone Number | 3 | 3 | 3 |
Preheating Length(mm) | 1800 | 1800 | 1800 |
Preheating Temperature | Room temperature~200℃ | Room temperature~200℃ | Room temperature~200℃ |
Warm-up Time(min) | Approx.12min (setting:150℃) | Approx.12min (setting:150C) | Approx.12min (setting:150℃) |
Blower Motor | 150W 3PH 220VAC | 150W 3PH 220VAC | 250W 3PH 220VAC |
PCB Width(mm) | 50~350 | 50-450 | 50-610 |
Conveyor Direction | L-R(Option:R→L) | L-R(Option:R-L) | L-R(Option:R-L) |
Conveyor Speed(mm/min) | 500-1800 | 500-1800 | 500-1800 |
Conveyor Height(mm) | 750±20 | 750+20 | 750±20 |
Available Component Heigh (mm) | Top120,Bottom15 | Top120,Bottom15 | Top120,Bottom15 |
Conveyor Speed Control Mode | Closed loop stepless speed regulating Inverter | Closed loop stepless speed regulating Inverter | Closed loop stepless speed regulating Inverter |
Fingers | Spring Pressing Finger/D-40Type Finger/Double-hook Finger/Heavy type double hook finger, Options | Heavy type double hook finger/ Option:Special jig for fixture | |
Conveyor Angle | 4-7° | 4-7” | 4~7° |
Type of solder Pot | Motor drive | Motor drive | Motor drive |
Solder Pot Material | Casting Iron | Casting Iron | Casting Iron |
Wave Height Adjustment | Inverter:Digital Control by PC | ||
Cooling Method | Air Cooling Option:Water cooing | ||
Heater Power | 13.5KW | 13.5KW | 18KW |
Solder Pot Temperature | 300℃ | 300℃ | 300℃ |
Solder Pot Capacity | Approx.480kg | Approx.550kg | Approx.640kg |
Wave Drive Power | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC | 180W*2 3PH 220VAC |
Solder Pot Warm-up Time | Approx.150min (setting:250℃) | Approx.150min (setting:250℃) | Approx.150min (setting:250C) |
Temperature Control Mode | PID | PID | PID |
Finger Cleaning System | Brush | Brush | Brush |
Note:4 sections of preheating can be customized, and the length is 2.3m. |
Notices:
1.Power requirements:
①Three phase five wire: voltage 380V, frequency 50/60HZ;
②The wire diameter requirement is 16mm², with a leakage protection switch of 125A and a leakage capacity of 150-200mA.
2.The ground is required to withstand a pressure of 1000kg/m².
3.External air exhaust requirements:
①Spray: air duct Ø 250mm, exhaust air volume 30M³/min;
②The exhaust air volume for the tin furnace outlet Ø250 and the tail cover outlet Ø 150 is about 15M³/min.