1 | High precision prototype | PCB bulk production |
2 | 1-28 layers | 1 layers |
3 | 3mil | 2mil |
4 | 0.15mm | 1.2mm |
5 | Aspect Ration≤13:1 | Aspect Ration≤13:1 |
6 | 2 layers:0.2mm;4 layers:0.35mm;6 layers:0.55mm;8 layers:0.7mm;10 layers:0.9mm | 1 layers |
7 | Immersion Gold:Au,1—8u” Gold finger:Au,1—150u” Gold Plated:Au,1—150u” Nickel Plated :50—500u” | Nickel Plated :50—500u” |
8 | Board thickness≤1.0mm:+/-0.1mm 1.0mm<Board thickness≤2.0mm:+/-10% Board thickness>2.0mm:+/-8% | Board thickness≤1.0mm:+/-0.1mm |
9 | ≤100mm:+/-0.1mm 100< ≤300mm:+/-0.15mm >300mm:+/-0.2mm | ≤100mm:+/-0.1mm |
10 | ±10% | 10% |
The puzzle
PCB design is completed because the PCB board shape is too small to meet the
production process requirements, or a product is composed of several pieces of PCB, so
it is necessary to assemble several small boards into a large board with an area that
meets the production requirements, or assemble several PCBs used for a product to
facilitate production and installation.The former is similar to the stamp plate, which
can not only meet the PCB production process conditions but also facilitate the
installation of components and components, and then separate when used, which is very
convenient.The latter is a product of a number of sets of PCB board assembled
together, so easy to produce, but also easy to a product together, clear.
2. Data generation
PCB board production is based on the film plate.Early production of film base plate,
the first need to produce a film base map, and then use the base map for photography
or copy.The accuracy of the base drawing must be consistent with that required by the
printed board, and consideration should be given to compensating for deviations caused
by the production process.The base drawing may be provided by the customer or made by
the manufacturer, but both parties shall cooperate and negotiate closely to make it
meet the requirements of the user and adapt to the production conditions.If the user
provides the base drawing, the manufacturer shall examine and approve the base
drawing, and the user may evaluate and approve the original or the first printed board
product.Base drawing methods include hand drawing, mapping and CAD drawing.With the
development of computer technology, the CAD technology of printed board has made great
progress, and the production technology of printed board has been rapidly improved to
the direction of multi-layer, thin wire, small aperture and high density. The original
film plate making technology has been unable to meet the design needs of printed
board, so the light drawing technology appeared.Using the light drawing machine can
directly send the CAD designed PCB graphics data files into the computer system of the
light drawing machine and control the light drawing machine to draw graphics directly
on the negative film.Then after developing, fixing to get the film base.The film base
plate made by light drawing technology has the advantages of high speed, high
precision and good quality, and avoids the possible human error when manual mapping or
drawing the base map, which greatly improves the working efficiency and shortens the
production cycle of the printed board.Laser light drawing machine, in a very short
period of time can complete the past many people can finish the work for a long time,
and its drawing of thin wire, high density plate is also incomparable to manual
operation.According to different structures of laser light drawing machines, they can
be divided into flat type, Internal Drum type and External Drum type.The standard data
format used by light drawing machine is GERBER-RS274 format, which is also the
standard data format of printed board design and production industry.The name of the
Gerber format is referenced from the pioneer of the design and production of light
drawing machine - Gerber Corporation in the United States.The generation of optical
drawing data refers to the transformation of design data generated by CAD software
into optical drawing data (mostly Gerber data), which is modified and edited by CAM
system to complete optical drawing preprocessing (plate-making, mirroring, etc.) so as
to meet the requirements of printed board production process.Then, the processed data
is sent to the optical drawing machine and converted into grating data by the Raster
image data processor of the optical drawing machine. The grating data is sent to the
laser optical drawing machine through the high-power rapid compression and reduction
algorithm to complete the optical drawing.
3, light drawing data format
The data format of optical drawing is based on Gerber data of vector optical drawing
machine, and the data format of vector optical drawing machine is extended, and it is
compatible with HPGL HP plotter format, AutoCAD DXF, TIFF and other special and
general graphics data formats.Some CAD and CAM developers are also extending the
Gerber data.
Here's a quick overview of Gerber's data.The official name for Gerber data is the
Gerber RS-274 format.Each symbol on the CODE plate of the vector optical drawing
machine has a corresponding D-code in the Gerber data.In this way, the light drawing
machine can control and select the code disk through the D code, and draw the
corresponding graphics.List the shape and size of D code and the symbol corresponding
to D code, that is, get a D code table.This D code table becomes a bridge from CAD
design to light drawing machine to use this data for light drawing.The user must
provide the corresponding D-code table with the Gerber optograph data.In this way, the
light drawing machine can determine according to the D code table which symbol disc
should be selected for exposure, so as to draw the correct graph.In a D code table, it
should generally include D code, the shape and size of each D code corresponding to
the code plate, as well as the exposure mode of the code plate.
Pingyou Industrial Co., Ltd
Provides the World′s Quickest - PCB Board Design to Loaded Assembly. If getting your design manufactured and to the marketplace first is critical to your success Pingyou Industrial is a great solution. No one beats our New Product Introduction (NPI) and New Product Development (NPD) capabilities. Zhongrun High-tech supports "ANY" or "ALL" of your PCB Board: Design, Layout, Bare Board Fabrication, Assembly, and Complete Box Build needs.
Pingyou Industrial offers the "World′s Quickest" service through our unique and dynamic capabilities. We control the entire process - Idea thru. Finish Product - and have the systems in place to seamlessly process from one step to another. This allows unparalleled cycle time reduction. Pingyou Industrial also eliminates the blame game, as we can handle it all.
RFQ
1. Are you headquarter or branch?
We are Ping you headquarter and factory.
2. Can I ask for samples before placing an order?
Yes, we welcome sample order to test and check quality,Miced samles are acceptable.
3. How to be your overseas agent?
Depends which area you are located in,Every conuntries are different.
4. What need I do if I want to pint my own logo?
First, please send us your logo flie in high resolution, We will make some drafts for your reference to confirm the position and size of your logo.Next we will 1-2 samples for you to check the actual effect.Finally the formal production will start after the sample confrimed .
5. Can you ship the goods to my agent or shipping forwarder in China?
Yes,We can,please kindly contact with your agent in advance and us detailed address.
6. How can you solve the problem if receive the defective goods?
Will check all the products before delivery,Please kindly provide the pictures or video and send back to china or our local agent,After they checking,will replace new or fix free.
What′s critical to getting Your Engineering Design Built ASAP?
1. Get PY team on-board early in the process. We are here to serve you at every step of the process: From product conception thru. Manufacture of your design.
2. Provide complete information necessary to build your Design (See PCB Board Layout Quote Page ). Missing or incorrect information/files can delay your project. At the same time Huafu Fast′s team will assist you to developing any missing or incomplete information for your Design, Layout, or Manufacturing Package.
3. Communication is Key - If your project is time critical - start the communication process early. You will be amazed how working together can positively impact product: Quality, cost, reliability, and cycle time reduction for NPI & NPD and production. It also is a great support to building mature products that need to get done right.
4. If important to you provide a 24 hour contact name and number to keep your project moving in the event of design, manufacturing, and/or documentation questions.
5. Once the PCB Board Layout is complete and sent to you, check it thoroughly and release for fabrication and assembly ASAP.