Antifriction Steel And Advanced Grease Tricone Roller Bit For Open Pit Mine

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Hunan Tianying Drilling Machine Manufacturing Co., Ltd, a high-technology engineering group with world-leading positions, which manufacturers and supply various Rock Drill bits for Blasting drilling & mining. Our believe that innovative think drives the delivery of quality tools to customers, our expertise is evident in tricone bits. Tianying rock drilling bits are renowned for their great reliability, excellent and even quality and long services life with an expertise direct to any corner of the world.

All of our bits are manufactured according to strict standards, set forth by the American Petroleum Institute (API).

And classified according to characteristics set forth by the International Association of Drilling Contractors (IADC).

What is Tricone Roller Bits?

Tricone Roller Bit is an ideal solution for soft, medium, or hard rock formations, it is connected with the drill stem and rotates along with it, and drive cones to pressed on the rock. Each cone rotates round the axis of its leg and three cones simultaneously revolve around the bit center. The tungsten carbide inserts on the cone shell cause the formation to spall under the weight on bit and the impact load of cone rotating, the debris will be discharged out to hole by compression air. Tricone bits come in several different varieties, and can deal with a wide range of different rock formations. It is important to know the type of formation you are drilling in when selecting a drill bit.

We took the following factors into consideration when designing:

1. Journal Angle - Journal angle determines the overall aggressiveness of the bottom hole profile. Soft formation rock bits employ a 33 degree angle while hard formation rock bits employ a 36 degree angle.
2. Cone Offset - Increased rate of penetration (ROP) can be achieved by offsetting the ceter line of the cone away from the center of bit rotation. This produces more on-bottom action. The higher the offset the greater the scraping and gouging action on bottom.
3. Cone Angle –Oversize angle controls the diameter of the cone at gage.

Soft to medium formation tricones employ a more round cone profile and a larger cone angle. This creates a bottom hole action of gouging and scraping.

Hard formation bits employ a smaller cone angle and a flatter cone profile. This creates a bottom hole action of crushing.

1. Oversize Angle - Oversize angle controls the diameter of the cone at gage.

Soft formation tricones employ a higher oversize angle; thus, escalating gage action and cone diameter.

Hard formation bits have very little or no oversize angle. This reduces the action on gage and also reaming of gage inserts.

1. Intermesh - Intermesh is the distance the top of a tooth or button bit insert extends into the grooves of adjacent cones. This spacing allows for cleaning of formation and prevents packing.
2. Projection and Pitch - Projection is the height of the button or tooth. Pitch is the space between teeth or inserts.

Application

Tricone drill bit is one of the main tools for blast hole and well drilling, mainly used for large-scale open-pit mining, such as open-pit coal mines, iron mines, copper mines and molybdenum mines, also the non-metallic mines. With the increasing in variety of type, it’s also widely used in quarrying, foundation clearing, hydrogeological drilling, coring, tunneling in railway transportation department and shaft drilling in underground mines. The rock breakage by the tricone bit which used in mine is working with both the impact of teeth and the shear caused by slippage of the teeth, which bring high rock breaking efficiency and the low operation cost.

Click here to know how to select bits ABOUT IADC.pdf

Bits thread are manufactured according to API standards.

Advantage:

1. Strictly select the material to ensure the reliable quality. Bad steel and tungsten carbide inserts won't be used.

2. Strictly act according to the ISO9001 standard, and control by full-scale inspection.

3. Sales and support people are highly trained in the latest rock drilling technology and can offer you expert advice on what products will best fit a specific end use application.

Quality Control

1, Raw material selection:To make a good drill bit, it is necessary to select the best material and gatekeeping the quality of the material. We purchase the high-quality steel and strictly control the material composition and size, it main includes the detection of the shape, diameter, reamed diameter, length composition, and flaw of the raw material, Tungsten Carbide and Grease are also the best raw materials on the market.Besides, we marked every different piece of materials before transferred to the warehouse.

2, In strict accordance with the ISO9001 international standards for production.

Carefully control every step of the production, complete each of the production process,

the production process is including blanking, forging, rough turning, heat treatment,fine turning, quenching, assembling, welding, painting, then storage.

Each working process was full inspected, after the qualification, then move to next working process, which to ensure the 100% qualified rate.

The above represents commonly available sizes and types, we do produce other sizes and types of rock drill bits which do not appear on . Please contact us for more information.

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