Integrated Robots Finishing Automation Solution Surface Polishing Deburring In Auto Parts Medical N General Industries

Robots solution brief introduction

Finishing Automation Solution

It has been persistently dedicated to the innovation and advancement of Human-Inspired Adaptive Treatment (HIAT), a cutting-edge control technology for surface finishing and precision machining. It stands out for its precise, ongoing control, quick real-time responses, and dependable automated production at scale.

It is particularly good at the finishing of complex-shaped components. Its innovative technology has addressed challenges across various sectors, effectively filling the gap in the high-precision finishing industry. Its technology serves a wide array of applications, including the semiconductor equipments, medical device, aerospace, automotive and motorcycle parts, communications electronics, household goods, and synthetic materials industries.

Robot Innovative Solution

Feature

Self-developed central controller has self-adaptive and self-learning features and adopts modular software designs for different grinding materials, application industries, etc. It can realize standard and non-standard development applications in the field of deburring grinding and polishing, and can also be customized according to customers' process requirements.

Specification

Support high speed EtherCAT cable to enhance the overall performance for controlling.

2 cluster communication ports(RS232/RS422/RS485).

Two USB 3.0 TYPE A interfaces. (Able to read the U disk, upgrade firmware, etc.)

One external communication Ethernet port. (Use the RJ45 socket and communication protocol can be customized.)

Support double voltage input with DC 12V and DC 24V.

Provide different process plug-in modules for flexible selection and a variety of applications.

Provide standard and customized application development for different grinding and polishing processes.

Provide standard and customized plug-in modules for grinding, polishing and deburring process.

Able to work 0 to 60 degrees Celsius.

Function

Online inspection

Automatic cleaning

Visual identification

Adding wax(solid wax)

Adjusting the cutting force

Adaptive grinding of the sprue

Automatically pick up workpieces Detecting flaws on the workpiece

Tensioning the abrasive belt automatically

Adjusting the positions of workpieces & tools

Compensating wear and tear on the abrasive belt Compensating wears of the linen/cloth/wind wheel

Adjusting misallocation of the abrasive belt automatically

General Industry

Advantage

Human-Inspired Adaptive Treatment (HIAT): LOGEN's Central Processor 3.0 enables multi-loop closed

digital-analog control and microsecond-level response, ensuring grinding and polishing accuracy.

Automated Process Software: This includes adaptive torque compensation, cutting force adjustment, and automatic abrasive wear compensation, enhancing both polishing efficiency and quality.

Automatic Compensation: Automatically compensates for workpiece size and shape deviations and abrasive wear, ensuring product quality consistency.

Automatic Adaptive and Correction: Ensures continuous and stable mass production with minimal manual

intervention.

Feature

Flexibility: The dual-abrasive belt structure saves space and cost, accommodating the grinding needs of various sanitary ware components.

Self-Learning: Adapts to grinding force and abrasive wear, boosting production efficiency and product durability.

Customization: The central controller allows customized settings for wire drawing parameters on different parts of sanitary ware, controlling the precision of the process.

Optimized Performance: Faucet bodies and bathroom fittings grinded and polished exhibit superior physical properties with a dense surface and an attractive appearance.

Cost-Effective. LOGEN CNC dual-abrasive machine conserves space and cost, offering excellent value.

Efficacy

Work Efficiency: Over 95% Automation Rate.

Continuous Mass Production: Operate 24/7, achieving over 320 production days annually.

Consistent Quality: From the first to the 10,000th unit, LOGEN's robot cells ensure a consistently high standard of grinding and polishing for faucets.

General Industry

Robots Clamping Tools Case

Bathtub Grinding

1. Double-station bathtub intellligent water mill system

2. Forklift automatic loading and unloading

3. Equipped wfth 3D vision camera

4. Auto identification of products and grinding trajectory correction

5. Automatic change of sandpaper sheet Automaticwater spray

6. Flexible matching for collinear production of various products

Basin Grinding

Enables co-line production and shared fixtures for a variety of products.

Constant force control system for precise control of the polishing pressure on products.

Consistent polishing quality.

Wind Turbine Blade Grinding

The robot intelligent wind turbine blade grinding system is a cutting-edge, automated piece of equipment tailored for the wind energy sector, primarily intended for the meticulous grinding and polishing of wind turbine blades. As illustrated in the diagram, this model of the intelligent grinding system measures 4.4 meters in length, 2.8 meters in width, and 8.5 meters in height, with a minimum retracted height of 5.2 meters. It is capable of grinding 20 to 25 blades with a single set of consumables

Automobile Industry

new generation of robotic workstation is designed to address the clients'key challenges. Its products are applied across various fields, including automotive OEM roof grinding, side panel burr removal, aluminum die-casting automated production lines, lithium battery automated production lines, electrical appliance automated production lines, and key automotive parts automated production lines, covering multiple domains of automated grinding and production applications.

Rail Transit

Grinding of welding seams on rail transit bogie beams and frames √ Grinding of car body welding seams

Vehicle Body

√ Detection of automotive paint defects

√ Grinding and polishing of automotive paint defects

√ Grinding of the B-pillar welding spots

√ Grinding of welding burrs in the water trough

√ Grinding of welding burrs on the door frame

√ Grinding of laser welding seam on the roof cover

Automotive Parts

√ Grinding of fillet weld seams

√ Grinding of stir friction welding seams

√ Deburring of edges after CNC machining

√ Cleaning of welding slag and smoke

√ Deburring of gates and parting lines on aluminum die-castings (such as subframes, housings, integrated chassis, etc.)

√ Burr removal after machining of engine blocks, cylinder heads, crankshafts, etc.

Axle Housings Deburring Bottom Plates Deburring

Car Doors Outer Frames Grinding Battery Boxes Weld Seams Grinding

Reference cases video

FAQ

1.Question: [SAFETY] I want to ensure the industrial robot I purchase complies with industry standards and regulations. What certifications does it have?

Answer: This industrial robot has passed strict industry certifications and standards, including ISO quality management system certification and CE certification

2.Question:[Technical support] I need an industrial robot with reliable technical support and training services. Do you offer support in this area?

Answer: Yes, we provide comprehensive technical support and training services, including operation training, maintenance training, and on-site support to ensure you can fully utilize the performance and capabilities of the industrial robot.

3.Question:【Warranty】how about your warranty

Answer :Yes, our products come with a certain period of warranty. The specific warranty period and coverage may vary depending on the product model and region. Please provide your location and the product model you are interested in to obtain more accurate information. In general, the warranty period is 12 months.

4.Question:【Payment】how about the payment if we place orders to you .

Answer :We accept multiple payment methods, including but not limited to TT, L/C, etc. You can choose the payment method that is convenient for you.

5.Question:[Customization] Do you provide any possible customized service .

Answer: Yes, we provide customization services within a certain range, such as color customization, boot UI customization, LOLO customization, etc., according to the specific requirements of customers. Please provide your customization requirements, and we will do our best to meet your needs.

6.Question: [maintenance] What are the maintenance costs for the industrial robot? I want to understand the long-term operating costs.

Answer: The maintenance costs for this industrial robot are very low. We provide maintenance services including regular inspections, preventive maintenance, and quick-response technical support to minimize your operating costs.

7.Question: [Easy to use ] I expect efficient programming capabilities in the industrial robot for quick deployment and adjustments on the production line. Does it offer efficient programming?

Answer: This industrial robot comes with user-friendly programming interfaces and advanced programming capabilities, allowing for quick and easy deployment and adjustments on the production line.

8.Question: [Reliability] How reliable is the industrial robot? I need a stable and dependable machine to ensure production continuity.

Answer: This industrial robot undergoes rigorous quality control and testing, ensuring excellent reliability and stability. It is built with advanced technology and high-quality materials to ensure continuous production.

Contact

Fengor_Hu (Mr)
Executive Director
MP:+86-15665538866 (whatsapp)

MP: +86-18356576525(wechat )
Skype: hufengguang1980

Email: hufengguang@techflyrobot.com

Anhui Techfly robotics technology Co., Ltd

www.techflyrobot.com

Room 808, 8th Floor, Comprehensive Building, Electronic Industry Park, Jiujiang District, Wuhu City, Anhui Province