Gripper others peripheral equipment for palletizing application
Input requirement data reference
1 Table 1 | |
Grab type | Bag |
Grab weight and size | 50KG:L1050mm*W550mm*H250mm |
Palletizing speed (bag/hour) | 450 bag /hr |
Pallet format | 1 Catch and 1 release one time |
Gripping form | Tooth Gripper |
main material | Aluminum alloy and carbon steel |
Main pneumatic components | SMC |
Tooth material | Round bar |
Gripping tooth spacing | 80mm |
Gripper size (reference value) | L1057mm*W908mm*H470mm |
Gripper weight (KG) | 40 kg |
Robot brand | EFORT |
Robot load (KG) | ER130-4-2800 |
2 Table 2 | |
Grab type | Carton box |
Grab weight and size | 15KG:L300mm*W200mm*H200mm |
Palletizing speed (bag/hour) | 450 box/ hr |
Pallet format | 1 Catch and 1 release one time |
Gripping form | Plate gripper |
main material | Aluminum alloy and carbon steel |
Main pneumatic components | SMC |
Gripper size (reference value) | L800mm*W180mm*H400mm |
Gripper weight (KG) | 40 Kg |
Robot brand | EFORT |
Robot load (KG) | ER180-4-3200 |
Note: It is recommended to make a composite gripper and add a set of vacuum. Only in the form of plywood, the gap between boxes and boxes needs to be considered. Even if the thickness of the plywood projecting between the boxes and the boxes on the pallet is reserved, there are many palletizing layers, which cannot be guaranteed between each layer of boxes and boxes The gap is the same, so it is only made as a gripper in the form of a splint, which may not be able to grab each box on the pallet very well. It is also necessary to consider that the machine does not provide any safety protection during walking, and may throw the box. If it is made into a compound type, it is only necessary to extend the suction cup and suck up the box. When the box is suctioned to a certain height, the suction cup is retracted, and then the splint is clamped to the carton. When placing boxes, first open the splint, the suction cup extends, and place the boxes on the tray. The composite gripper weighs about 65KG, and the price will be $7000 FOB Shanghai. |
User instruction:
Instruction Manual
1. Relevant installation and debugging personnel must be asked to unpack and disassemble
2. The installation steps are as follows:
1) Install the gripper on the machine according to the programming direction of the machine
2) Then install the gripper on the machine and fix it firmly
3) Connect the trachea and circuit as required
4) After the installation is completed, the gripper must be activated with the teaching box after power-on. (Before the action is not debugged correctly, it must not be linked with the machine, otherwise the consequences will be at your own risk.) The gripper should not open and close without any reason.
5) After the teaching of the teaching box is completed, the linkage test is carried out, and finally it enters the normal operation.
6) If you want to adjust the width of the gripper, you must first loosen the relevant screws or nuts, and then rotate the screw to adjust the width of the gripper
7) The shape of the feed material in the feeder must be kept straight. Otherwise, the gripper will hit the object to be grasped, and the host may be damaged in severe cases.
Commissioning procedure
码垛抓手调试步骤
Palletizing gripper debugging steps
1.抓手在安装于机器人臂后,找准在待码机的中心位置,然后找准零点位置(不宜过深).After the gripper is installed on the robot arm, locate the center position of the standby machine, and then locate the zero position (not too deep).
2.在找准零点位置后,在零位用手动方式把抓齿打开,查看抓齿在打开过程中有否碰周边东西的现象.做适当调整.直到安全打开和闭合.After locating the zero position, manually open the gripping teeth at the zero position, and check whether the gripping teeth touch the surrounding objects during the opening process. Make appropriate adjustments. until it is safe to open and close.
3.将抓手停在零位,调整前段输送机的挡板,使包子在输送机上的中心与抓手的中心必须保持一致.Stop the gripper at the zero position and adjust the baffle of the front conveyor so that the center of the bun on the conveyor must be consistent with the center of the gripper.
4.严格查看实际包子输送进待码机后的位置.保证与第三条的结果一致,锁定所有挡板的螺丝.保持不能轻易变动. Strictly check the position of the actual buns after they are transported into the waiting machine. To ensure the same results as in item 3, lock all the screws of the bezels. It cannot be easily changed.
5.按3,4条调整完后,用校示盒手动校准各个位置 After adjusting according to items 3 and 4, use the calibration box to manually calibrate each position
6.在实抓包子前核查包子的所有尺寸,符合合同要求后用手动形式试抓包子,抓起包子后查看抓手有否抓实包子.根据实际情况对抓手宽度进行适当调整.Check all the dimensions of the buns before grasping the buns. After meeting the contract requirements, try to grasp the buns manually. After picking up the buns, check whether the gripper has grasped the buns. Properly adjust the width of the gripper according to the actual situation.
7.完成以上步骤,用10%速度空走完整一托,检查无误后以20%的速度进入实抓,然后逐渐提高速度直至合适速度为止.After completing the above steps, idling at 10% speed for a complete pallet, after checking that it is correct, enter the real grasp at 20% speed, and then gradually increase the speed until it reaches a suitable speed.
8.最后检查气管和控制线是否很好的固定在抓手上.避免气管和控制线在运作中被甩坏.Finally check whether the trachea and control wire are well fixed on the gripper. Avoid the trachea and control wires being thrown off during operation.
9.检查是否安装防突然断气装置.以上各步完成到位,可以正常工作.Check whether the anti-sudden gas cut-off device is installed. The above steps are completed in place and can work normally.
Reference case
Packing information .
Customized requirements are very welcome