Power 1000w Safety Test Equipment Mobile Phone Directional Drop Test Machine
Mobile phone directional drop test machineJD-6001C
Safe use instructions
Read the instructions carefully before using the device to avoid loss due to improper operation.
This equipment should be handled with care when shipping to your company, with a more spacious space. Perform a check before use, and the silk and fastening parts are loose during transportation.
This equipment should be sent to professional operators during the operation, and non-professional operators should keep a certain distance from the equipment.
The power supply used by the device is AC220V. The ground wire must be grounded. The voltage inside the chassis is 220V. Do not open the rear door of the chassis at will. The machine should be cleaned once every month of use and lubricated at the lubrication point. Perform another check after one year from the date of purchase, due to the consequences of not operating safely. The company is not responsible.
1. Introduction
1.1
Mobile phone directional drop test machine This machine is designed to evaluate the impact of the product on the performance of the product when the product is actually used. It is suitable for: small mobile phones, PDAs, telephones, electronic dictionaries, CDs, MP3s, adapters, etc. Electronic products for original attitude and acceleration drop test
Manually put the product into the fixture to clamp → the clamp rises to the set height value to stop → press the drop button (release button icon on the touch screen) → the clamp and the product together fall freely → when falling to 300mm (can be adjusted according to product adjustment The range refers to the height of the edge, the angle, the face and the contact surface, which can adjust the height of the sensor switch. The clamp releases the product → the product falls freely on the test board.
In order to ensure that the system operates as expected, the following must be done
1. The operator has the qualification for equipment operation
2. Operators have safety knowledge training
3. Read and follow the relevant instructions of the operating instructions
4. Operate according to the technical data of this manual
5. Enter the maintenance and maintenance of the equipment on time.
1.2 Training
This manual is intended for the relevant technical personnel, that is, those who have passed the level of training for the test equipment authorized and conducted by our company. Only formal training personnel can work correctly in accordance with the relevant instructions in this instruction manual. It is strictly forbidden to operate this equipment without unauthorized personnel of such training personnel. We are not responsible for the losses caused by the use of non-standards.
1.3 data
Size and weight
Machine size | W1150xD1020xH2300mm |
Machine weight | About 250Kg |
Electrical information
power supply | AC220V 10% 3A |
power | 1000W |
Environmental conditions
Cleanliness level | 10000 |
temperature | 5℃-35℃ |
humidity | 5%-85% (non-condensing) |
2. Safety
Remarks: Please read this chapter before operating the equipment and doing any work related to it! This chapter contains information that is important to protect your personal safety. Staff at any point during the warranty period of the equipment must carefully read and understand the contents of this chapter.
2.1 Security Identification
![]() |
Note
Potential hazard identification! If not avoided, it will cause moderate and minor injuries and property damage. |
![]() | Note Electric shock hazard sign! All power must be turned off during working hours in this hazardous area. Check and ensure that there are no people in the hazardous area when starting the system |
2.2 Security Responsibility:
The following is the distribution of the use of equipment safety responsibility
1. Our company is responsible for the safety of the equipment
2. The user is responsible for the security of the device
3. Users should ensure that all safety-related work areas and equipment are labeled with safety rules
3. Precautions
1. The 220V voltage in the control box of the machine, non-professionals are strictly prohibited to open the door and remove components.
2. This machine is an object test. It is strictly forbidden to reach into the frame.
3. The machine should be placed on a level surface to keep the machine dry and clean.
4. After the test is completed, the machine should be lowered and the power cord should be unplugged.
5. Do not unplug the power supply while working.
4. Maintenance and warranty
1. This instrument is a precision test equipment, and the user should be a person.
Maintenance, do not disassemble at will to avoid human damage
2, under the normal use of the machine, the company's warranty one
Year-end maintenance
If the equipment is insufficient, please give us your valuable comments.
5. Technical specifications
1, test height: 300~1700mm (can be set)
2, machine power supply: AC220V, 50Hz, 3A
3, drop height setting: scale and set height mm
4, Panasonic servo motor: AC Panasonic servo motor 400W,
5, transmission mode: the use of imported 5mm high-precision timing belt and synchronous wheel
6, the minimum separation height: 300mm
7, the use of gas source: ≥ 0.5MPa
8, machine reference size: W11000xD1100xH2050mm
9, machine reference weight: 150kg
10, the maximum size of the clamping product: W240xD170xH30mm (small products are available)
11, the maximum weight of the clamping product: 1.5KG
6. Device structure description
Equipment structure as shown
7. Operating instructions
1. Turn on the power to enter
2. Press to enter the system (automatic operation screen)
Automatic operation screen
Testing speed: refers to the rising and falling speed of equipment - - - mm / s (large and fast numerical value, small and slow numerical value)
Suspension height: refers to the height used to clamp the product. After the equipment automatically reduces and resets, it automatically rises to the set suspension height - - - mm.
Set height: Set the final height of rise - - - mm, stop running at high arrival.
Current height: refers to the current operating height - - - mm
Final velocity: The time from the beginning of the release to the grating induction to the sample. In the program, the velocity = 9.8 m/s* time is used to convert the instantaneous velocity - - - m/s.
Counting Settings: Set the total number of runs - 1-999999 settings
Current Number: Refers to the current number of runs displayed, the number of arrivals should be cleared at startup.
Number clearing: refers to the current number of runs in the state of zero clearing
System reset: refers to the system reset when the key failure and system reset failure occur in operation.
Automation: Press the auto-run button first when selecting, and select the right one when the next indicator light is on.
Start-up: refers to the start-up operation of the equipment when the automatic operation is selected (set the working parameters correctly before start-up). The lowest start-up point of the equipment reaches the suspension height, the sample is clamped, and the start-up operation stops at the set height.
Clamping: refers to the product edge, corner, side test clamping switch
Release: When the equipment has stopped running at a set height. Sample and fixture are released at the same time by pressing release button for drop test
Manual operation: refers to entering the manual operation screen
System parameters: refers to entering the system parameters setting screen
Manual operation
Manual: By pressing a manual button, you can manually return to the origin, clamp, release, rise and fall.
Back to the origin: refers to equipment running to the lowest point
Clamping: refers to manual clamping: refers to the product edge, corner, side test clamping switch
Release: refers to the manual equipment running to a set height after the stop. Sample and fixture are released at the same time by pressing release button for drop test
Rise: Hand-operated equipment rises, let go and stop immediately
Drop: Hand-operated equipment drops, let go and stop immediately
System recovery: refers to the operation of the key failure and system reset failure can be reset according to the system.
User Number and User Password: refers to the entry system parameters screen (2) (222888)
Automatic operation: referring back to the automatic operation screen
System parameters: Fill in the correct user number and password, and you can enter the system parameters screen.
system parameter
Start-up delay: refers to the automatic return delay of S, before the start-up rise (waiting time)
Origin frequency: refers to the speed of equipment running to the lowest point s (large and fast numerical value, small and slow numerical value)
Frequency ratio: refers to the rising and falling frequencies (can not be modified)
Gear ratio: refers to the motor deceleration ratio (can not be modified)
Acceleration and deceleration: refers to the rate of rise and fall (can not be modified)
Drive subdivision: refers to motor driver subdivision (not modifiable)
Synchronization wheel diameter: refers to the same synchronization wheel diameter value (can not be modified)
Compensation height: refers to the actual height of the product's falling contact surface (such as marble surface) and the product's falling surface, which can be modified - - - mm
Automatic operation: refers to returning to the automatic operation screen
Manual operation: pointing back to manual operation screen
Equipment operation process
Press (manual operation) to enter the manual operation screen - - press (back to the origin) to reset the device at the lowest point.
Press (automatic operation) to return to the automatic operation screen
3. Setting (Test Speed) - - mm/s (Large and Fast Number, Small and Slow Number)
4. Setting (pause height) refers to the height used to clamp the product. The equipment automatically falls down and resets and rises to the set pause height - - - mm.
5. Setting (Setting Height) means setting the final height of rise to set the final height - - - mm, and stopping operation at the high degree of arrival.
6. Select the right indicator when it is turned on by pressing (automatic) next to it.
7. Press (start) the device will rise to the set suspension height - mm stop.
8. The edge, corner and side of the test product will be put into the fixture, and the gripper will be carefully clamped.
9. Clamp the product according to (clamp)
10. Press (start) device will rise to set height - mm stop
11. When the sample and fixture are released at the same time and fall to a height of 300 mm from the falling surface, the fixture automatically opens the product and falls freely through optical fiber infrared induction. The release time is the time from the beginning to the grating induction to the sample. The instrument automatically calculates the instantaneous velocity - - - m/s.
12. In order to accelerate the automatic drop of the falling frequency equipment, it rises again to reach the set suspension height - mm stop.
After the test, check the damage of the specimen. The drop test is carried out according to the product requirements.
8. Main standard parts details
Serial number | name | unit | number | Vendor | Remarks |
1 | Stepper motor | station | 1 | Zhongyan | |
2 | driver | station | 1 | Zhongyan | |
3 | cylinder | article | 3 | SMC | |
4 | The electromagnetic valve | One | 2 | SMC | |
5 | touch screen | One | 1 | Weilun | |
6 | PLC | One | 1 | Mitsubishi | |
7 | Timing belt | article | 1 | Sanxin | |
8 | guide | article | 1 | TBI |
9. Accessories
Serial | name | unit | numbe | Remarks |
1 | Instruction manual | Share | 1 | Tested |
2 | inner hexagon | set | 1 | |
3 | marble | Piece | 1 | |
4 | board | Piece | 1 | |
5 | Steel plate | Piece | 1 |
10. Factory inspection report
Factory date: December 7, 2016
product name | Test items | test result | Remarks |
Mobile phone directional drop Testing Machine | cylinder | Operating normally | It is recommended to perform another test on December 6, 2017. |
Working situation | Standards compliant | ||
Device appearance | it is good | ||
annex | Ready | ||
noise | normal | ||
Machine structure | good | ||
Machine performance test | qualified | ||
Working situation | Standards compliant | ||
Device appearance | it is good |
11. Service order
Note: The following conditions are not covered by the warranty:
1. Equipment damage caused by not using the specified range.
2, due to natural disasters (such as: floods, fires, lightning, etc.)
3. After the warranty period has expired, the company only undertakes maintenance services for the equipment and appropriately charges a certain fee.
4. During the warranty period, if you do not allow the company to dismantle it, you will be responsible for it.