High-precision Automatic Insertion Force Testing Machine Stroke Resolution 0.001mm

Fully automatic insertion force testing machine JD-3011

Product Usage:

● This machine is suitable for plug-in and pull-out force testing of various connectors. Thanks to the original automatic center-finding device and special fixtures for various connectors, completely accurate insertion and extraction force results can be obtained.

Test items:

※ Connector single hole insertion test ※ Connector whole row insertion test

※ Connector plug life test ※ Connector single Pin and plastic retention test

※ Connector Normal Force test ※ can be connected to the contact impedance machine at the same time

※ Various tensile and compression failure strength tests ※ Dynamic impedance test system (optional);

Features:

■ Fully automatic test method

The tester only needs to input and store the test conditions of the current (bulk) test piece to automatically perform compression and extension test;

■ Wide applicability

With different fixtures, it can be used for various types of connectors and other products. It can be used as R&D and IQC products for connectors, compression testing, life and dynamic impedance testing. The test curves and data are automatically stored after testing.

■ High precision

The load resolution is up to 0.01gf, and the displacement resolution is up to 0.001mm.

■ Unit switching

Load: N, gf, kgf, Lb can be freely converted; displacement: mm, cm can be freely converted

■ Large storage capacity

Test data (curves, data) is stored on the computer hard disk (each data can be stored, unlimited times)

■ User-friendly design, easy to operate

All test conditions are set by the computer screen: test load, displacement, number of times, speed, waiting time...

■ User-friendly report design

The report header can be modified at any time (both in English and Chinese), the report is automatically generated, no need to input, print data report, curve report

■ Automatic judgment and analysis of test results

Input compression, upper and lower load limits, and automatic determination of test results Passed or Fail and analysis

■ Roll-up graph display

Automatically generate the index, compression curve, insert positive value, pull out negative value

Technical Parameters:

Software features:

● A number of curves can be printed on one A4 paper at the same time. Pull the scroll bar to freely select the curve number to be printed, or export the curve to other programs, such as: electronic file.....E-mail

● The current insertion and extraction force peaks are automatically displayed on the curve and the corresponding displacement values ​​are displayed;

● All test conditions are input by the computer and stored automatically: load measurement range, stroke measurement range, total number of measurements, measurement speed, measurement direction, pause time, dwell time, start position detection, etc.

● Real-time display of the current insertion and extraction force values ​​and displacement changes, can simultaneously display: load-stroke (kgf-mm) curve, life attenuation curve (kgf-time), test conditions, insert & pull out the maximum , the current test value (force value, displacement, number of times tested) or switch display dynamic impedance-displacement screen;

● The upper and lower limits can be set, and the software automatically determines Passed or Fail;

● The test data can be set according to the printing requirements. It can be printed: plugging curve (load-stroke) + life decay curve + test data, test data, etc. The inspection report can be automatically calculated: maximum value, minimum value, average value, Difference, standard deviation, etc.

System Components:

Host: main original configuration list

● Using Panasonic AC servo motor drive, it comes with 2500rp high pulse code coder, high precision positioning, low noise, high torque, excellent repeatability and long-term use;

● High-precision ball screw drive, high efficiency, stable operation and low noise;

● Optional X-Y axis mobile station (moving accuracy up to 0.1mm), fast clamping of the shaft (finished product), improve test efficiency;

● The setting of the operation buttons on the front panel of the main unit can be separated from the computer to facilitate the holding of the test piece and the detection of the origin;

measuring:

● Using American-made TRANSCELL® high-precision explosion-proof load cells (±0.02% F.S) to measure the insertion and extraction force, so as to obtain more accurate measurement values;

● The sensor signal is transmitted to the computer through the RS-232 interface through a hardware card (high-speed A/D conversion card);

● Software: self-developed Chinese interface software, based on Windows98, Win-ME, Win2000, Win-XP operating system, all test parameters are directly input by the computer, and the test data, plugging curve and life decay curve can be automatically stored, Read, analyze, print;