Product Description
The PVC Pipe production line is mainly used in the area of agricultural water supply system, architectural water supply system(water supply and drainage pipe), pavement of cables and as well as different diameter and thickness of PVC Pipes. The complete PVC Pipe production line is composed by conical twin screw extruder, pipe extrusion mold, vacuum calibration tank, haul off machine, cutter and stacker, belling machine (flaring machine). The main extruder and haul off we adopts ABB inverter, vacuum pump and motors adopt high quality famous brand. Haul off machine has two claws, three claws, four claws, six claws and eight claws accord to different pipe diameters. For pipe cutting machine has saw and planetary cutting type, which additionally attached with the meter counter and intensifying device. The production line is easily installation and operation, simple maintenance with reliable quality.
Production Process
Material → mixer → forced Feeding → conical double screw extruder → mould&calibrator → vacuum spay cooling tank → printer→ haul-off → cutter → stacker
The whole production line
CONICAL TWIN SCREW EXTRUDER
This machine is equipped with a quantitative feeding device, so that the extrusion amount and the feeding amount can be matched to ensure the stable extrusion of the product.
EXTRUSION DIE
After compaction, melting, mixing and homogenization of PVC, the subsequent material is pushed to the die by the screw.The extrusion die is the most important part of tube forming.
VACUUM CALIBRATION TANK
Used for shaping and cooling of pipes, it is equipped with a vacuum system,water circulation system, as well as front and rear moving device and left and right, height adjustment manual device, stainless steel box, circulating water spray cooling.
TRACTOR
lt is used to continuously and automatically lead out the cooled and hardened pipes from the machine head, and the speed is controlled by frequency conversion.
CUTTING MACHINE
After belling controlled by encoder according to the required length, automatic cutting is carried out, the stacker is turned over with a delay, pipes are cut smoothly without scraps and dust.
TURNOVER RACK(OPTIONAL ON REQUEST)
Accept finished products and automatically turn over.
PIPE BELLING MACHINE (OPTIONAL ON REQUEST)
The automatic pipe flaring machine can cooperate with the pipe production line to expand the pipe online or expand the pipe separately. The flaring pipe is heated by an oven, and the Omron temperature control is used for precise temperature control.
Features
Technical parameters
Diameter(mm) | 16-40 | 20-63 | 20-63 | 75-200 | 160-315 | 315-630 |
---|---|---|---|---|---|---|
Extruder mode | SJZ51/105 | SJZ65/132 | SJZ51/105 | SJZ65/132 | SJZ80/156 | SJZ92/188 |
Extruder power (kw) | 18.5AC | 37AC | 18.5AC | 37AC | 55AC | 110DC |
Max lineal speed (m/min) | 0.5-10 | 0.5-15 | 0.5-10 | 0.5-8 | 0.5-6 | 0.5-4 |
Max capacity (kg/h) | 120 | 250 | 80-120 | 180-250 | 280-350 | 500-600 |
Application
PVC is currently used in a wide spectrum of piping applications, all helping to meet modern Infrastructure needs.
Services
Pre-sale service:
To help customers do market research, make project planning, and production line matched requirements analysis.
After-sale service:
To provide installation and test for the machine.
To provide formulas and technology of relevant products.
To provide information on chemical material manufactories.
To provide technical training for clients' employees.
To direct technology aspect of relevant use according to customers' requirements