Product Description
The roll forming system is the core part of the whole equipment, which is composed of multiple groups of rollers with different shapes. As the sheet is gradually pushed between the rollers, each group of rollers gradually presses and shapes the sheet according to the pre-designed shape. Through continuous rolling action, the originally flat metal sheet is accurately pressed into a glazed tile blank with specific curvature, lines and shapes. Due to the double-layer design, two layers of tiles with different or same specifications can be produced at the same time, which greatly improves production efficiency.
Main Technical Parameters
Material | Type | PPGI/GI |
Thickness | 0.3-0.6mm | |
Width | 1220mm | |
Roller Stations | 12Stations | |
Roller & Shaft Material | 45# Steel Quenching and Plating | |
Diameter of Shaft | Φ70mm | |
Cutter Material | CR12 | |
Drive Type | Chain Drive | |
Speed | 15m/min | |
Total Power | 5.5+5.5KW | |
Voltage | 380V 50Hz 3Phases |
Working Flow
Decoiling → Material Feeding → Roll Forming → Cutting → Collecting
Component & Technical Parameters
This part is used to support Coil.
And make the coil in a rotary way.
Bearing capacity: 5T
Inner diameter: 470-530mm
(adjustable according to demand.)
In order to avoid damage to the machine by impact when the machine is running, we have installed a brake device for you.
Hydraulic Pump Station
The purpose of this pump station is to drive the cutter to start cutting works.
The hydraulic tank use 46# hydraulic oil.
Equipped with a cooling fan which can internal circulation cooling, to ensure the oil pump station will not be affected by high oil temperature during working.
Solenoid valve brand: Huade
Touch Screen Control Cabinet
The control cabinet has two modes, automatic and manual modes.
The unit length of the targeted sheet and quantity can be set in the touchscreen.
The system is simple and easy to operate.
Electrical Component Brand:
1. VFD: Delta
2. Circuit breaker: Delixi
3. Contactor: Delixi
4. Relay: Xinling
5. PLC: Delta
6. Transformer: Delixi
Feeding Table & Pre-Cutter
Guide the coil come into the correct position and going to the roll forming part.
Also including a Hand Pull Cutting Device, it is convenient to pre-cut the coil when want to changing color or thickness.
Shaft & Roller
Material is 45# Steel Quenching and Plating.
The processed rollers are smooth, hard and will not rust.
Will not leave any scratches on the sheet when working.
Pressing Section & Cutter
The material of blade is CR12.
After shaping, the metal is cut into individual slats of the required length. Precision cutting ensures uniformity in the final product.
When the tile reaches the set length, the cutting system starts working. The system usually uses hydraulic or mechanical shearing to quickly and accurately cut the continuous tile into individual glazed tiles according to precise size requirements.