Compact Yet Functional Roller Crusher For Small Scale Business Operations

Product Overview

The roller crusher is easy to operate and has a high degree of intelligence. Equipped with advanced control systems, operators can easily adjust the operating parameters of the equipment to achieve automated production.

It also has good environmental performance, producing less dust during the crushing process, effectively reducing pollution to the environment.

Taking cement plants as an example, roller crushers can crush cement clinker and provide high-quality raw materials for cement production; In the metallurgical industry, metal ores can also be crushed to provide favorable conditions for smelting.

Product Usage

In the metallurgical industry, roller crushers can effectively perform preliminary crushing on metal ores. Metal ores usually come from deep underground and are often large and uneven after mining. Before carrying out subsequent complex processes such as beneficiation and smelting, it is necessary to first crush the ore to improve beneficiation efficiency and metal recovery rate. The roller crusher has demonstrated excellent performance in this process, capable of effectively crushing various types of metal ores such as lead-zinc ore, copper ore, iron ore, etc., reducing their particle size to a range suitable for subsequent processing. For example, in the smelting process of lead-zinc mines, the ore is first crushed by a roller crusher to better expose the useful components in the ore, and then ore dressing and smelting are carried out, thereby significantly improving the metal recovery rate, reducing production costs, and minimizing resource waste.

Working principle

The working principle of roller crusher is based on simple and efficient mechanical action. During equipment operation, two parallel arranged rollers operate at a specific speed and direction.

The material first enters the crushing area and comes into contact with the rapidly rotating rollers. At this point, the immense pressure exerted by the roller crushes the material. Meanwhile, due to the difference in rotational speed between the two rollers, a shear force will be generated, further promoting the crushing of the material.

This crushing method can not only effectively handle materials of various hardness, but also achieve uniform particle size in the crushed products. Taking crushed ore as an example, hard ore undergoes multiple compressions, shearing, and grinding under the action of a roller crusher, ultimately becoming fine particles that meet the requirements for subsequent processing and utilization.

Product advantages

1. The flat roller surface machine is suitable for fine crushing operations with feed particle size less than 80mm and finished product particle size requirements of 0.5-10mm, such as using pebbles and construction waste to manually produce sand; Mining fine iron ore and quartz ore; Broken raw materials in the ceramic industry; Crushing coke and quicklime in the metallurgical industry; Fine coal powder from coking plant; The chemical industry crushes various raw materials or similar crushing situations as mentioned above.

2. The surfacing roller type is suitable for medium and fine crushing operations with feed particle size less than 150mm and finished product particle size requirements of 3-30mm. Pre crushing cement clinker, limestone, and composite materials before grinding in the cement industry; Pre crushing coal before grinding in the coal water slurry industry; Pre crushing steel slag, iron ore, and silicon ore before grinding in the iron ore industry; The brick factory crushes various ores to make unburned bricks; Crushing coal for thermal power plants; Or similar crushing situations as mentioned above.

Operator training and safety precautions

Only operators who have received professional training can operate and maintain the roller crusher correctly.

Operators should be familiar with the operating procedures and safety precautions of the equipment. During the operation of the equipment, it is strictly prohibited for operators to insert their hands or other objects into the interior of the crusher to prevent danger.

For example, there have been operators who attempted to clean the materials inside the crusher without stopping the machine, resulting in hand injuries. In addition, during equipment maintenance, the power must be cut off and a warning sign reading "Do not close" must be hung to ensure the safety of maintenance personnel.

We prioritize quality based on integrity and reasonable pricing. Our machines are manufactured strictly in accordance with national and international standards, and we test each device before delivery. We will make every effort to meet the needs of our customers and provide efficient and high-quality roller crushers. We pursue low profit and high turnover, and we can offer you a lower price than other trading companies. If the product is truly suitable and can benefit you, the price can be negotiated. Please call or contact us through other means for further discussion.

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