Remarkable has solid experience supplying heavy-duty industrial carts to precast concrete manufacturers, We have designed and manufactured heavy precast concrete transfer carts for the United States, Singapore, and other countries, 5-ton transfer trolleys, 17 tons transfer carts, and 35-ton platform carts. Precast construction is the manufacturing of products in a pre-made cast or mold and then, after being cured in a controlled environment, transporting it to the construction site for final assembly. The precast structures can reach significant weights and these assembly structures must be transported both at the production plant and at the construction site.
Considering the complexity of the production site of precast concrete components, we use a battery-powered trackless transfer trolley to get rid of the limitation of track and cable. A remarkable RWP trackless transfer trolley is a kind of wheeled handling equipment that can be steered arbitrarily by manual operation. Its power supply mode is mainly through the battery power supply, and the configuration is the maintenance-free battery, which can reduce the daily maintenance of industrial cars. The main parts of the trackless vehicle are composed of a frame, battery, motor, reducer, wheel, electrical appliance, etc. There is no cable and a fixed running track. It can get rid of the dependence of track transfer cars on the ground rail and does not damage infrastructure construction. It is not limited by space and ground. The walking direction and route can be changed at any time, and it can be carried out for uneven ground The corresponding adjustment is very suitable for the occasion where the running route is not fixed.
Technical parameters for electric transfer carts | |||||||||
1 | rated load(t) | 5 | 10 | 15 | 20 | 30 | 40 | 50 | 150 |
2 | impacted rated load(t) | 7.5 | 15 | 22.5 | 30 | 45 | 60 | 75 | 225 |
3 | structure of frame | steel plates welded, beam structure | |||||||
4 | max. wheel load(t) | 2.8 | 4.3 | 4.8 | 5.6 | 7.7 | 10 | 12 | 27 |
5 | ground requirement | cement floor | steel plate ground | ||||||
6 | table size(mm) | 3000×2000 | 3600×2000 | 4000×2200 | 4500×2200 | 5000×2200 | 5500×2300 | 6000× 2300 | 10000× 3000 |
7 | height of the whole cart(mm) | 450 | 530 | 600 | 600 | 650 | 700 | 700 | 1200 |
8 | ground clearance(mm) | 50 | 75 | ||||||
9 | wheels base(mm) | 1500 | 1700 | 1800 | 2000 | ||||
10 | axles distance(mm) | 2500 | 3100 | 3400 | 3900 | 4300 | 4800 | 5200 | 10000 |
11 | turning radius(mm) | 2501 | 3101 | 3401 | 3901 | 4301 | 4801 | 5201 | 10001 |
12 | turning type | turning while driving with no stop | |||||||
13 | control method for turning | control button | |||||||
14 | turning structure | mechanical | |||||||
15 | motor power(KW) | 3.5 | 5 | 6 | 7 | 10 | 12 | 15 | 15 |
16 | wheel diameter(mm) | Ф300 x 4 | Ф350 x 4 | Ф400 x 4 | Ф400 x 6 | Ф500 x 6 | Ф600 x 8 | ||
21 | battery model | D-250 x 24 | D-33 x 24 | D-400 x 24 | D-440 x 24 | D-250 x 36 | D-330 x 36 | D-440 x 36 | D-600 x 36 |
22 | battery maintenance | free of maintenance | |||||||
23 | charger's installation | installed on cart | split-type | ||||||
24 | charger function | automatic charging | |||||||
25 | radar control | 3-0.3m, automatic stop for obstacles | |||||||
26 | warning equipment | sound and light | |||||||
27 | other functions | turning light, night light, and power display |
In the USA, Singapore, and the Middle East Remarkable heavy-duty platform carts have been employed to transfer both extremely large concrete girders and smaller more compact heavy-weight assemblies in both production plants and on-site. We would like to highlight the benefits of using Remarkable technology with a focus on productivity, site efficiency, safety, and environmentally friendly smart technology. The following Project Case is an example of Remarkable’s experience and capability in providing heavy materials handling equipment to the Precast Concrete and Construction sectors.