sizing mill calibrator
Machine description
Under the condition of small total .diameter-reducing rate and small single-machine diameter-reducing rate, the steel pipe is rolled into the required dimension precision and true roundness, and the outer surface quality of the steel pipe is further improved. It is mainly composed of working frame and transmission device. The number of working frames of sizing machine is less, which is generally 3 / 12, and is divided into longitudinal and cross-rolling sizing machine. Cross-rolling sizing machines are generally distributed in three-roll cross-rolling pipe units. The working seat consists of a rack, a roll and a bearing, a roll radial adjusting device, a roll axial adjusting device and a base. The transmission device includes a main motor, a reducer, a transmission gear box and a tooth connecting shaft
Main parameter | Data |
Max tube diameter | Φ80X2t |
Max work stroke | 165mm |
Hydraulic power | 10Ton |
Station | 1 or 2station |
Machine characteristics |
(1) Microcomputer control, hydraulic drive, stable operation; |
(2) Optimization of integrated control interface for electrical appliances is convenient, reliable and easy to understand; |
(3) Mobile pedal switch with automatic, tight stop, continue three consecutive modes |
(4) Die replacement is simple and suitable for elastic production |
(5) Can shrink tube, expand tube, tampering process. |
Advantages:
1. Low cost for operator training,high production effeciency and product uniformity.
2. Drived by electric servo motors.compared with hydraulic drive,it has higher stability and longer lifetime.It is unnecessary to worry about oil-leak or working temperature.
3. Gapless tube bending,with long-time high precision and processing efficiency,easy for operation.It has good compatibility.
4. Small in size,low noise level
5. Low running cost,with best cost performance for tube processing.
6. Widely used in small-diameter tube processing,for example tubes of air conditioner and oil tube for autos
Standard models:1~5 stacks,4~6 servo motors
Advanced motor:11 fully electric servo motors
Applications:
Auto,motorbike,aircraft,bicycle,kids bike,fitness equipment,furniture,outdoor equipment,air conditioner,food machinery,nulcear tube such as reactor,evaporator and heat exchanger
Features
1. The electric control system uses famous Japanese controllers,such as servo drivers,servo motors,positioning modules and CPUs manufatured by the Mitsubishi Corporation,and is high in performance and good stability.
2. The Mitsubishi ultra-large CPU can accommodate 400 groups of files for compiling,if necessary,the additional transmission software is bought and installed in the computer,and the documents and files are stored in the hard disk,so that the number of compiling groups is unlimitedly expanded.
3. Industrial-use computer type:the WINDOWS operating system is internally installed,and used together with the Mitsubishi servo system,besides the Mitsubishi servo driving,the convenient file management owned by the WINDOWS operating system is also provided;and the files can be storted in the hard disk or soft disk,so that the compiling groupnumber is unlimitedly expanded.
4. Automatic 3D simulation function for tube-forming is selected as required.
5. An automatic error-fault detecting function is provided,and the errors and faults are displayed on the screen,so that the operator can much easily troubleshoot.
6. The machine can be connected with a printer so as to print the data displayed on the screen.
7. Communication interface can be installed as required,which can be connected to our company.Our engineer will provided remote service of real-time monitoring,data updating,failure checking and so on.
8. A feeding cart’s feeding position,safety position,wheel mode interfering position and guided mode interfering position are set,so that a hand wheel pulse wave generator can be finely tuned,the position can be automatically remembered,and the error caused by the manual measurement and the loss caused by the feeding cart bumping the machine are eliminated
9. The feeding shaft will perform automatic detection before acting,so that the feeding shaft is avoided from bumping the machine
10. When the curves are tested,analytical actions can be used,the actions are modified by the careful observation of the interference points ,so that the efficiency is improved.