R6 Round Full Name RPMT1204MO Tungsten Carbide Milling Inserts For Mould Roughing Machining
What is tungsten carbide inserts?
Carbide inserts are replaceable and usually indexable bits of cemented carbide used in machining steels, cast iron, high temperature alloys, and nonferrous materials.
Carbide inserts allow faster machining and leave better finishes on metal parts. Carbide inserts can withstand higher temperatures than high speed steel tools.
Excellent chip control for workpiece:
Wear resistant choose black YP730, impact resistant choose purple black YP731:
Grades recommendation:
YP730 | For finishing and semi finishing of stainless steel and high temperature alloy. | PVD coating |
YP731 | It's universal and suitable for the processing of stainless steel and high temperature alloy. | PVD coating |
Contrast Advantage/Benefits of choosing our carbide inserts:
1. Wonderful chip control & perfect turning surface
Machining perfect turning surface of the workpiece.Excellent and reasonable Chipbreaker design, removing the chips smoothly and taking away the heat of the rubs of the workpiece.
2. Long tool life, higher production efficiency.
Long tool life means you need less time changing the inserts while machining. A reliable and safe performance every time.
3. High wear resistance with PVD coating.
PVD coating with the thickness around 2.5um-4μm which guaranteed the high wear resistance.
4. Less tool breakage, cost down of each component
Saving costs and reducing the cost of each component to increase the profits .The high wear resistance makes the long tool life of the carbide inserts, which means you could saving more budget on purchasing the inserts.
Customer’s case: when a insert is failed on performance:
1. Flank Wear
-Workpiece material contains high hardness chemical elements (tool steel, die steel)
Increase cutting speed if abnormal flank wear is caused by a very slow cutting speed.
Solution: Reduce cutting speed or feed rate or use more wear resistant grade
2. Crater Wear
-Workpiece material contains high hardness chemical elements
Solution: Reduce cutting speed or feed rate or use more wear resistant grade
3. Cracking
-Excessive feed rates when interrupted cutting
Solution: Reduce feed rate, Use tougher grade
Quality control:
Technical support and after-sale service:
Our company can providing the following technical service for customers:
1: Recommending more suitable processing parameters.
2: According to the workpiece design, material and CNC machine feed rate, cutting speed we can recommending a full set of practical scheme.
3: Suggsting more suitable model to replace the brands of Japan, Korea and so on.
4: We can offer together with tool holder.
Tool Holders for RPMW1003MO and RPMT1204MO Inserts:
EMR 20-5R20-X-2T | EMR 5R50-22-4T |
EMR 24-5R25-X-2T | EMR 5R63-22-4T |
EMR 25-5R25-X-2T | EMR 5R80-27-6T |
EMR 32-5R35-X-3T | EMRW 6R50-22-4T |
EMRW 25-6R32-X-2T | EMRW 6R63-22-4T |
EMRW 32-6R35-X-2T | EMRW 6R80-27-6T |
EMRW 32-6R40-X-3T | EMRW 6R100-32-6T |
X=120 150 200 250 |