Steel Roughing Maching Tungsten Carbide Inserts , Carbide Insert Cutting Tools

Why choose tungsten carbide inserts?

Excellent chip control for steel machining, with higher durability.

Models introduction:

Different chipbreakers:

Grades recommendation:

Features of our carbide inserts?

1. Effective chip control & perfect turning surface

Provides perfect turning surface of the workpiece. Excellent and reasonable Chipbreaker design, removing the chips smoothly and taking away the heat of the rubs of the workpiece.

2. Higher production, long tool life

Long tool life means you need less time changing the inserts while machining. A reliable and safe performance every time.

3. Less tool breakage, cost down of each component

Saving costs and reducing the cost of each component to increase the profits. The high wear resistance makes the long service life of the carbide inserts, which means you could saving more budget on purchasing the inserts.

4. CVD coating ensures the high wear resistance
The layer of the CVD coating with the thickness around 8um-20um which guaranteed the high wear resistance.

Customer’s case: Cause and Solution when an insert is failed on performance

1.Flank wear

Cause:

-Cutting speed too high

-Too tough grade

-Insufficient wear resistance

-Hard inclusions in workpiece material

Soulution

-Reduce cutting speed

-Select a more suitable grade depending on toughness demand or wear resistance​

2.Crater wear

Cause:

-Too high cutting speed and/or feed

-Chip breaker too narrow

-Chemical dissolution or abrasive wear

-Wear resistance too low

Solution:

-Reduce cutting speed or feed

-Select a more wear resistant grade

-Select a more open/positive geometry

Quality control:

Technical support and after-sale service:

If you have any question about carbide inserts, we would do our best to provide the technical service:

• Suggsting more suitable model to replace the brands of Japan, Korea and so on.
• Recommending more suitable processing parameters.
• We can recommending a full set of practical scheme according to the workpiece design, material and CNC machine feed rate, cutting speed .
• We can offer together with tool holder.