Abrasion Resistant Threaded Tungsten Carbide Die Set for Forming Operations

1. Material and Structure

• Material: The die is primarily made of tungsten carbide (WC). Tungsten carbide is a type of hard alloy that boasts extremely high hardness and wear resistance, capable of withstanding high-strength processing conditions.
• Structure: The combination die is composed of multiple modular components, facilitating easy replacement and maintenance. Common components include the die frame, die core, die base, and guide devices.

2. Features and Advantages

• High Hardness: Tungsten carbide has a hardness rating of HV1700-2000, significantly higher than traditional steel, effectively extending the die's service life.
• Wear Resistance: The exceptional wear resistance of tungsten carbide makes it suitable for high-frequency, high-intensity threading processes.
• Heat Resistance: Maintains stable performance in high-temperature processing environments, with minimal deformation or failure.
• Corrosion Resistance: Offers excellent resistance to most chemicals, suitable for various harsh processing environments.
• High Precision: The threads processed are of high precision and consistency, meeting the requirements for precision component manufacturing.

3. Applications

• Automotive Manufacturing: Used for threading critical components such as car engines and transmissions.
• Aerospace: Widely applied in high-demand, high-precision aerospace component processing.
• Mold Manufacturing: Suitable for producing molds requiring high strength and wear resistance.
• Machinery Manufacturing: Extensively used for threading in various mechanical equipment, such as machine tools, pumps, and valves.

Summary
Due to its superior performance, tungsten carbide thread combination die plays a crucial role in high-strength, high-precision threading processes. Its high hardness, wear resistance, and heat resistance make it an ideal choice for threading in various industries. Proper use and maintenance can significantly extend the die's service life and enhance production efficiency.

Basic properties:

1. High hardness and high wear resistance

2. High elastic modulus

3. High compressive strength

4. Good chemical stability (acid and alkali corrosion, high temperature oxidation)

5. Low impact toughness

6. Low expansion coefficient. The thermal conductivity and electrical conductivity is similar to iron and its alloys.