High-Performance Wear-Resistant Tungsten Carbide Heading Die Core
The tungsten carbide heading die core stands as a pivotal component in production equipment, with its exceptional physical properties being the primary determinants of its performance. The Tungsten carbide material itself boasts stable physical characteristics, including wear resistance, corrosion resistance, high hardness, and strength. These qualities make it extensively utilized as a core component in certain specialized and extreme working environments, such as new energy power batteries, oil and natural gas, underground drilling, automotive and maritime industries, steel mining, and other large-scale industrial productions. The outstanding wear resistance and enduring service life of Tungsten carbide-machined mechanical parts contribute significantly to enhancing industrial production efficiency. The modern manufacturing industry relies heavily on the use of high-performance mold products to boost production efficiency and drive economic development. For the new energy power battery manufacturing industry, the application of precision Tungsten carbide heading die core is directly related to the dimensional requirements of new energy battery products.
Dimensional Specifications
The outer dimensions of the Tungsten carbide core are customized according to drawings, with precision requirements reaching ±0.002. This ensures the accuracy and consistency of the Tungsten carbide core during production, meeting the stringent requirements of various application scenarios.
Processing of Tungsten Carbide
"Mechanical Processing," which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:
1 | Cutting: | Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product. |
2 | Milling: | Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes. |
3 | Grinding: | Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product. |
4 | Turning: | Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components. |
5 | Hole Machining: | Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design. |
The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.