Specifications
Brand Name :
Sanxin
Model Number :
SX0026-8
Certification :
ISO
Place of Origin :
China
MOQ :
500 pieces
Price :
Negotiable
Payment Terms :
L/C, T/T, Western Union
Supply Ability :
100000pcs/month
Delivery Time :
15~45 Days
Packaging Details :
Safety Packing
Type :
Construction Tool Parts,wear resistant parts,tungsten carbide wear resistance
Material :
100% Virgin Tungsten Carbide,Tungsten Carbide WC+Co
Size :
Customized,OEM Accepted,Customer Requst
Surface :
Finish,rough grinding,Polished Grinding
Grade :
YK05/YK06/YG8/YG20,YG11,etc
Shape :
Spherical,flat-top,cone,Round or other,parabolic
Service :
OEM & ODM
Description

Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

Carbide Dome Buttons: Precision Tools for Superior Performance
Introducing our high-quality carbide spherical buttons, meticulously crafted to elevate drilling and excavation operations to new levels of efficiency and effectiveness.
These precision-engineered tools are designed to withstand the toughest conditions while delivering exceptional performance in various applications.

Cemented carbide is a kind of composite material which is made of refractory metal hard compounds (WC, TiC, etc.) and bonding metals (CO, Ni, Fe, etc.) by powder metallurgy. Cemented carbide has high hardness, high wear resistance, high strength, high modulus of elasticity, low coefficient of thermal expansion, high red hardness and stable chemical properties.

Standard Specifications:

Dimensions(mm) Density
(g/cm3)
Hardness
(HRA)
TRS(Mpa)
Diameter Height
20 25 14.50 87.50 2400
22 35 14.50 86.00 2480
24.8 33 14.50 86.50 2600
25 35      
26.5 38      

Tungsten Carbide Buttons can be customized according to your drawing to match your drilling tools, too.

It has complex application environment, engaged in underground coal mining with unclear geological components, and high-power equipment such as propulsion force and shear force, which requires the tungsten carbide buttons to have good impact resistance, heat resistance and wear resistance.

Spherical buttons for tri-cone drill bits

Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

Type Dimension
D H SR e
ZQ11.5*12.5KP 11.25 12.5 6.0 18 2.0
ZQ13*13.5KP 13.25 13.5 6.7 18 2.5
ZQ14*14.5KP 14.5 14.5 7.2 18 2.5

Spherical buttons for high pressure DTH drilling

Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

Dome buttons for high pressure DTH drilling
Type Dimension
D H SR
ZQ14*20K(P) 14.2 20 7.2 18 27
ZQ16*22K(P) 16.25 22 9 18 27
ZQ18*25K 18.35 25 9.2 18 30

Dome buttons for shield machine hob

Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

Dome buttons for shield machine hob
Type Dimension
D H SR
ZQ16*23KP 16.25 23 9 18 1.8
ZQ16*21KP 16.25 21 9 18 1.8

Assembling methods:

1 Brazing: One common method for attaching carbide buttons to drill bits is through brazing. This process involves using a filler metal that has a lower melting point than the carbide and the base material. The carbide buttons are placed in their designated positions on the tool, and then the brazing material is heated until it melts and bonds the carbide to the tool substrate.
2 Press-Fit: In the press-fit method, the carbide buttons are precisely manufactured to fit into corresponding cavities or holes on the tool substrate. The buttons are press-fitted into these cavities using hydraulic presses or mechanized equipment, creating a tight and secure bond between the carbide and the tool.
3 Adhesive Bonding: Adhesive bonding involves using specialized adhesives to attach the carbide buttons to the tool substrate. The adhesive is applied to either the button or the substrate, and then the button is positioned and pressed into place. The adhesive cures and forms a strong bond that holds the carbide securely in position.
4 Mechanical Fastening: Some carbide buttons are attached to tools using mechanical fastening methods such as screws, bolts, or rivets. Holes are pre-drilled in the carbide buttons and the tool substrate, and then fasteners are used to secure the buttons in place.
5 Sintering: In some cases, carbide buttons are sintered directly onto the tool substrate during the manufacturing process. Sintering involves applying heat and pressure to the carbide and substrate materials, causing them to bond at a molecular level and form a strong metallurgical bond.
6 Welding: Welding can also be used to attach carbide buttons to tool substrates. This method involves melting the carbide and/or the substrate material along the joint area and allowing them to solidify, creating a fused bond between the two materials.

The choice of assembling method depends on factors such as the type of tool, the design of the carbide buttons, the material compatibility, and the required strength and durability of the bond. Each method has its advantages and considerations in terms of cost, efficiency, and the specific application requirements.

Applications:

Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button DesignCustomized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

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Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

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Brand Name :
Sanxin
Model Number :
SX0026-8
Certification :
ISO
Place of Origin :
China
MOQ :
500 pieces
Price :
Negotiable
Contact Supplier
Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design
Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design
Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design
Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design
Customized Zhuzhou Carbide Tungsten Steel Inserts with Dome Button Design

Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Verified Supplier
7 Years
hunan, zhuzhou
Since 2003
Business Type :
Manufacturer, Importer, Exporter, Seller, Other
Total Annual :
8000000-10000000
Employee Number :
150~180
Certification Level :
Verified Supplier
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