Filter Ultrasonic Cleaner, Filter Washing / Cleaning Machine To Remove Oil Dust Rust Carbon Dirt

How to Clean Filters with Ultrasonic Energy

Operating an Ultrasonic Filter Cleaner System

Ultrasonic cleaners are available in numerous sizes based on the capacity of the cleaning solution tank, and can range from tabletop models to industrial-sized floor models. Regardless of size they are equipped with ultrasonic generators that excite tank-mounted transducers that create millions of microscopic bubbles in the cleaning solution. These implode on contact with the filters being cleaned to blast away contaminants from any surface wetted by the ultrasonic cleaning solution. Depending on models, ultrasonic filter cleaning equipment such as available have timers, temperature controllers, sweep and degas options. Rinse stations and drying stations are also available for assembly line filter cleaning.

Here’s a simplified series of operation steps for ultrasonic filter cleaning equipment. Modifications can be made based on specific filter cleaning requirements.

1. Add water to the fill line of the ultrasonic cleaning tank and prepare the ultrasonic cleaning solution clean A4 diluted to 2-5% with water. This is formulated for cleaning stainless and carbon steel, copper, brass and plastic.

2. Turn on the ultrasonic cleaner and degas function to both mix and degas the solution. Degassing removes air trapped in the water, which inhibits the cleaning operation. If the cleaner does not have a degas function allow it to run until bubbles stop coming to the surface.

3. Once degassing is complete you’re ready to clean the filters. Set the temperature to about 70°C for metal filters or about 50°C for plastics and the timer to 10 minutes. Experience will tell you the optimum temperature and how much time is required for your particular filter cleaning operations.

4. Place the filters in the cleaning basket so they do not contact each other, lower them into the ultrasonic cleaning solution, turn the unit on and activate the sweep function if so equipped. This evenly distributes the cavitation action throughout the solution for more uniform cleaning.

5. At the end of the cleaning cycle remove and inspect the filters. If they appear clean, rinse and dry. Depending on filter design you can either air blow dry or place them into a drying oven.

6. Apply a filter coating if required. The filters are now ready for reuse.

Dpf Ultrasonic Cleaning Machine Truck Dpf Filter Cleaner

It’s efficient, clean, green and cost-effective.
Most importantly, it works.
A powerful cleaning solution is now as simple as soap, water and some mighty little bubbles.
Ultrasonic cleaning technology is fast, gentle and extremely powerful. It uses microscopic cavitation bubbles and specially
formulated eco-friendly solutions to search every crease and crevice and eliminate even stubborn or difficult-to-reach contaminants, including grease, dirt, hydrocarbons, metal
shavings, buffing/polishing compounds, carbon deposits, mold release and more.

How to Clean Filters with Ultrasonic Energy
Cleaning filters may be more cost effective than replacing
When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

More suited for refurbishing in an ultrasonic filter cleaner are filters fabricated of metal or plastic mesh that capture and hold contaminants. An ultrasonic parts washer can be much more effective and less damaging than using a brush or high-velocity water sprays that no matter how diligently applied are not able to access all filters surfaces and may in fact damage the filter. Moreover an ultrasonic filter cleaner will cut filter cleaning time to minutes compared to the time required for manually cleaning filters.

Introduction
Ultrasonic cleaning is a technology that uses high frequency sound waves (ultrasonic: above the range of human hearing) to agitate an aqueous or organic medium (cleaning chemistry) that in turn acts on contaminations adhering to substrates like metals, plastics, glass, rubber and ceramics. Contaminants can be dust, dirty, oil, pigments, grease, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on


Application
Ultrasonic cleaning can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries


Ultrasonics efficiently removes:
carbons
varnishes and paints
petrochemicals
oil and grease
metal shavings
lubricants
rusts
carcinogens
polymers

Diesel Particulate Filter Cleaning
Cleaning filters may be more cost effective than replacing
When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

Why Use DPF Cleaning ?

The Ultrasonic Cleaning Process

Ultrasonic energy placed in liquid causes alternating patterns oflow and high pressure phases. During the low pressure phases,minute bubbles form. During the subsequent high pressure phases,the bubbles implode violently. This process is called cavitation.

Cavitation provides an intense scrubbing action that leads to unsurpassed cleaning speed and consistency when compared with simple soaking or immersion with agitation. Additionally, the minute bubbles formed penetrate even microscopic crevices,cleaning them thoroughly and consistently. As a result, ultrasonic cleaning is one of the most highly effective and efficient methods for cleaning a wide array of parts, even in mass-production environments.

Transducers - 40 kHz

These specially bonded, durable transducers offer enhanced cleaning

performance. They are available in the form of transducerized tanks and separate immersibles which are fully sealed so they can be inserted into an existing tank to convert it into an ultrasonic cleaning system

Benefits of ultrasonics for filters:
Cleans delicate parts without damage
Cleans cracks and crevices that would be difficult to reach with the hand
Does not require line-of-sight for effective cleaning
Doesn’t use harsh chemical solvents that are dangerous for workers and the environment
Safe for aluminum, magnesium and zinc
Biodegradable cleaner
Clean multiple pieces at once without having to brush by hand – saves time and money

Application

Ultrasonic cleaning can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries

Diesel Particulate Filter Cleaning

Cleaning filters may be more cost effective than replacing

When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

Why Use DPF Cleaning ?

Anosonics is renowned for their professional cleaning service to the motor industry.

DPF Removal Regulation

“A missing diesel particulate filter (DPF), where one was fitted when the vehicle was built, is considered an incomplete emission control system and is therefore subject to an NCT failure under Item 2 “Exhaust Smoke (Diesel)” reason for failure (7). There is similar wording used in the reasons for failure

How does ultrasonic filter cleaning work?

Don’t replace filters when they become clogged with dirt, grease or other contaminants; ultrasonic cleaners can restore many types of filters to look and function like new. Ultrasonic parts washers are particularly effective for filters made of metal or plastic mesh; the gentle yet powerful process is much less damaging than traditional cleaning methods that use a brush and high-velocity chemical cleaning solutions. Ultrasonic cleaners use water based solutions that won’t damage filters yet reach every crack and crevice for the best possible clean. Ultrasonic cleaning uses a process called cavitation where microscopic bubbles form from ultrasonic waves, then implode on the part’s components; thereby vigorously yet gently scrubbing and cleaning surfaces and crevices. No matter how stubborn the build-up, your filters will be restored to full working capacity.

Ultrasonics can clean a wide range of filters including:

• extruders and pumps
• filter elements
• filter vessel assemblies
• polymer pumps
• spin and screen packs
• valves
• spinnerets
• die plates
• porous metal
• pleated metal
• woven screens
• fiber metal felt
• slotted wire
• filters with alloys

Benefits of ultrasonics for filters:

• Cleans delicate parts without damage
• Cleans cracks and crevices that would be difficult to reach with the hand
• Does not require line-of-sight for effective cleaning
• Doesn’t use harsh chemical solvents that are dangerous for workers and the environment
• Safe for aluminum, magnesium and zinc
• Biodegradable cleaner
• Clean multiple pieces at once without having to brush by hand – saves time and money

Fllter Ultrasonic Cleaner Specifications:Ultrasonic Cleaning and Drying

Features:

1. Tank materail is SUS304 with 2mm thickness, Human hand argon welded, Sturdy and durable resistance to high tempearture
2. 50W industrial transducers, outstanding cleaning effects
3. Built-in generator
4. Power adjustable, choose different power according to different cleaning objects
5. Digital timer: 1~99mins timer adjustable. continious working for long time.
6. With memory function, no need to reset time and temperature every time.
7. 20~80C adjustable, powerful heating panel, faster cleaning
8. Industry use power cord, more safer.
9. Can bear 100~200KG cleaning objects
10. Accessories: Machine with stainless steel basket, drainage, lid, movable castors

Diesel Particulate Filter Ultrasonic Cleaning Effect