Rotary Cutter as Cutting Tool with 20Khz Ultrasonic Advanced Technology

Description:

Milling is a material processing technique commonly used today, refering to the use of rotating multitool cutting artifacts. Milling is a highly efficient material processing methods. Milling tool rotation (primary movement), movement of the workpiece (feed movement);Workpiece can be fixed, but this time the rotation of the tool also must move (and complete the main movement and feed movement).Milling machine has a horizontal milling machine or vertical milling machine, having a processing center. The machine can be ordinary, can also be a CNC machine tools.

Specifications:

Ultrasonic processing features:

(1) Wide processing range

a. It can process hard-working metal, non-metal materials such as hardened steel, stainless steel, titanium and its alloys; especially some non-conductive non-metallic materials such as glass, ceramic, quartz, silicon, agate, gemstone, diamond and various Semiconductors and the like can be processed for conductive hard metal materials such as hardened steel and hard alloy, but have low productivity.

b. Suitable for processing deep deep holes, thin-walled parts, slender rods, low rigidity and complex shapes, and requiring high parts;

c. Suitable for precision machining of precision parts such as high precision and low surface roughness.

(2) Low cutting force and low cutting power consumption Since ultrasonic machining mainly relies on instantaneous local impact, the macro cutting force on the surface of the workpiece is small, and the cutting stress and cutting heat are smaller.

(3) High workpiece processing accuracy and low surface roughness can achieve high machining accuracy (size accuracy of 0.005 to 0.02 mm) and low surface roughness (Ra value of 0.05 to 0.2), no residue on the machined surface Stress, burns, etc., also

Suitable for processing thin-walled, narrow-slit and low-stiffness parts.

(4) It is easy to process various types of holes, cavities and molding surfaces of complex shapes.

(5) Tools can be made into more complex shapes with softer materials.

(6) Ultrasonic processing equipment structure is generally simple, easy to operate and maintain.

Application:

Ultrasonic drilling machine can be used for drilling and engraving some high hardness materials such as crystal, gemstone, agate, jade, glassware, ceramics and enamel, silicon, ferrite and so on. This machine consists of an ultrasonic generator and a processing head (including transducers, horns, etc.). The ultrasonic generator circuit is shown in the drawing. This circuit is simple and consists of three parts: oscillation, push and power amplification.

Rotary Cutter as Cutting Tool with 20Khz Ultrasonic Advanced Technology