Advanced 20Khz Ultrasonic Electrical Connection Process for Copper Wire Welding

Description:

The ultrasonic wire harness welding machine is mainly composed of an ultrasonic generator, a transducer, a welding head and a pneumatic part. It is suitable for the connection of transistors, integrated circuits and electrolytic capacitor components. The system is easy to install, install and operate. The system can adjust the sequence to complete the wire harness welding of 0.5 to 25mm2 cross-sectional area. It is a process between cold press welding and friction welding that utilizes high-density energy generated by high-frequency mechanical vibration. The mechanical vibration of the welding head of ultrasonic metal welding is parallel to the surface of the workpiece. In the case of pressurization, the surfaces of the two metal strands are rubbed against each other to form a fusion between the molecular layers, and finally a square-like fusion is formed.


Parameters:

Characteristics of QR-X2030A ultrasonic motorcycle copper wire harness welding machine welding

☆ QR-X2030A ultrasonic copper and aluminum wire harness pressure square welding machine is a digital display, it is easier to adjust the metal wire harness welding;

☆ QR-X2030A ultrasonic copper braided wire harness crimping machine with high quality limit for immediate recall and automatic installation in the system storage;

☆ QR-X2030A ultrasonic copper stranded wire harness welding machine with multiple welding faces for quick replacement of the welding head can complete more than one million wire harness welding at the minimum cost;

☆ QR-X2030A ultrasonic motor lead wire harness welding machine uses energy detection mode to ensure the consistency of wire harness welding quality;

☆ QR-X2030A ultrasonic electric vehicle wire harness pressure square welding machine has a compact design and advanced equipment structure, which makes the wire bonding machine light in weight and convenient to move;

☆ QR-X2030A ultrasonic automotive stranded wire welding machine full process control system monitors each welding and compares it with preset welding power, time and depth limits to ensure excellent welding results.

Application:

Ultrasonic wire harness welding machine is used for wire harness welding on wire and cable and connectors in industries such as automobiles, motorcycles, electric vehicles, motors, electronics, electrical appliances, batteries, computers, communication equipment, instrumentation, etc. Specifically applicable to: metal wire harness, copper and aluminum wire harness, metal braided wire, metal stranded wire, metal guide wire, wire harness terminal, battery wire, wire harness forming, wire harness and thin rod, copper wire lead wire, multi-strand copper wire, Motor leads, terminal cables, connector harnesses, stranded copper wires and motor leads, copper and aluminum wires and end pieces, airbag wiring harness, etc. The advantages of ultrasonic wire beam welding are: no need of any flux, protective gas, welding joint is a melting alloy layer, stable chemical properties, good electrical conductivity, resistance coefficient and material original coefficient are basically the same; no splash, solder joint bright The coating is not exposed to copper and the terminals are not cracked.


Advanced 20Khz Ultrasonic Electrical Connection Process for Copper Wire Welding