Efficient and Fast Sealing and Cutting of Dia 12mm Copper Pipes By High-Frequency Ultrasonic Mechanical Energy


Description:

For the sealing and cutting of copper pipes, ultrasonic technology can be applied in certain situations. Ultrasonic sealing is usually suitable for thinner pipe walls or smaller copper pipes. Here are some basic information about ultrasonic copper tube sealing and cutting:

Principle: Ultrasonic copper tube sealing and cutting utilizes the high-frequency mechanical energy generated by ultrasonic vibration, which is transmitted to the surface of the copper tube through the welding joint, generating frictional heat to achieve sealing and cutting. Welding joints usually have sharp cutting edges. When ultrasonic vibration is applied to copper pipes, the welding joint generates compression and friction on the pipe wall, causing local heating and softening, and then external force is applied to break it.


Specifications:

Advantages:

1. Efficient and fast: Ultrasonic sealing is usually fast and can be completed in just a few seconds.
2. No need to add materials: Welding flux, glue, or other filling materials are usually not required during the ultrasonic sealing process.
3. No obvious deformation: Due to the short sealing time and local heating in the welding area, it usually does not cause significant deformation.
4. Accurate control can be achieved: Ultrasonic sealing can achieve precise cutting shapes and sizes.

Application field: Ultrasonic copper tube sealing and cutting is commonly used in the manufacturing of electronic equipment, electrical appliances, and pipeline systems. It can be used to cut copper pipes to make components such as pipeline connections, wire connections, heat exchangers, condensers, etc.
It should be noted that the applicability of ultrasonic sealing depends on the specific size, wall thickness, and material characteristics of the copper pipe. For thicker copper pipes or large-diameter pipes, ultrasonic sealing may not be the best choice, as the energy of ultrasonic waves may not be able to effectively penetrate and heat the entire pipe wall.
In practical applications, it is important to ensure the selection of appropriate welding joint shapes, optimization of ultrasonic parameters, and appropriate process control to achieve high-quality sealing and cutting results.

Efficient and Fast Sealing and Cutting of Dia 12mm Copper Pipes By High-Frequency Ultrasonic Mechanical Energy