Introduction:
We can customized different ultrasonic welding horn for the ultrasonic welding gun.
- Mainly ultrasonic welding, ultrasonic riveting, ultrasonic punching and ultrasonic cutting
- Thermoplastics
- Small series, manual work stations, repairs and finishing operations
- Can be used in all kinds of sectors
Benefits of Ultrasonic Welding Guns:
Fast and Efficient: Ultrasonic welding can provide rapid and efficient joining of materials. The welding process is typically completed in seconds, making it suitable for high-volume production applications.
Strong and Reliable Bonds: Ultrasonic welding can create strong and durable bonds between materials. The vibrations create molecular-level friction and heat, causing the materials to melt and fuse together. This results in a solid and reliable bond.
No Additional Materials: Ultrasonic welding does not require the use of additional adhesives, solvents, or fasteners. It relies on the material properties and the frictional heat generated by the vibrations to create the bond. This can simplify the manufacturing process and reduce costs.
Versatility: Ultrasonic welding can be used to join a wide range of materials, including plastics, metals, and even dissimilar materials. It is suitable for joining thermoplastics, thermoplastic composites, and some non-ferrous metals.
Non-Destructive: Ultrasonic welding is a non-destructive joining method. It does not damage or deform the surrounding areas of the joint, making it suitable for delicate or sensitive components.
Clean and Environmentally Friendly: Ultrasonic welding does not generate smoke, fumes, or harmful byproducts.
Parameter
Item | Parameter |
Frequency | 35Khz |
Power | 800W |
Vibration method | Self-extraction |
Welding time | 0.01-9.99sec |
Horn | Flat horn |
FEATURES
- With newest digital ultrasonic Generator ,auto. tuning 300W-1500W available
- Hand gun and pencile type optional
- Weld time controlled by a digital timer (0.001)or a press of the trigger switch button
- Overload protect
- Easy operation ,small volume and portable design
- Specifically suitable for spot welding,screw insert and riveting
- High amplitude .it is adjustable for 50-100%
- The welding unit could be installed on auto. welding lines
Features of Ultrasonic Spot Welder:
1. High-quality imported ultrasonic transducer with strong power and good stability.
2. The whole machine is exquisite in design, small in size and does not take up space. The operation is simple, convenient and practical.
3. 800W is more powerful and more powerful than ordinary other products.
4. Assembly of high-quality imported parts of main parts.
5. The noise is slight and the working environment is environmentally friendly.
How to Choose The Ultrasonic Welding Machine Horn ?
1. What's the application ?
Welding , staking/frming, Insertion , spot welding , degating, or film sealing etc ?
2. What's the material of horn you can use ?
We need according to your application to introduce the horn material to you . Usually it has Titanium , Steel , Aluminium material this three kind materials. If you make the horn used for welding the plastic toys . Usually we will suggest use the Aluminium material, it's cheaper .If your budget is enough , you can use the Titanium material also . It's not so easy wear .but the price is much expensive .
3. What's the size (welding area ) of horn ?
It's also an factor to choose which material of horn and frequency of horn to you .
4. What's your budget ?
Different material ultrasonic horn the price is different .