The ultrasonic horn is an important component of the ultrasonic vibration system. The main function is to amplify the mass displacement or velocity of the mechanical vibration and concentrate the ultrasonic energy on a small area.
The main function of the ultrasonic horn is to change the amplitude of the transducer (generally increase), increase the vibration ratio, improve the efficiency, improve the mechanical quality factor, enhance the heat resistance, expand the temperature range, and extend the use of the transducer life. The ultrasonic transducer adjusts the load matching between the transducer and the ultrasonic tool head by installing an ultrasonic horn, which reduces the resonance impedance and makes it work at the resonance frequency to improve the electro-acoustic conversion efficiency, thereby effectively reducing the ultrasonic wave exchange, and increasing the service life.
The design shape of the ultrasonic horn (ultrasonic horn) differs depending on the application of the ultrasonic wave. Generally, the horn are divided into a rod shape, a step shape, a truncated cone shape, an exponential shape, a catenary shape, a Gauss shape, a composite shape and the like.
Scope of application
Ultrasonic horns are widely used in chemical, petroleum, plastic welding, metal welding, drilling, turning, cleaning, machining and many other fields.
Jiayuanda Technology - Professional ultrasonic horn manufacturers and suppliers in China, providing ultrasonic products for sale. Welcome to wholesale the best ultrasonic horn at competitive price from our factory.

What we need from you for the horn design:

• Ultrasonic system information includin: A. standard ultrasonic frequency; B. ultrasonic generator type (IGBT or analog); C. ultrasonic tuning width; D. ultrasonic system brand; E. ultrasonic system power output; F. Specification of the screw connecting between horn and transducer or booster; I. measurement concerned to installation.

• Information of parts to be welded: A. material; B. 3D data;

• Welding/cutting quality standards;

• Others requirement if any.
  

Besides single ultrasonic horn, RPS-SONIC also designs and makes complex ultrasonic horn according to requirement.

RPS-SONIC makes challenging ultrasonic welding horns according to customer actual requirement with its advanced technology.

To gain excellent welding performance and duration, RPS-SONIC designs ultrasonic horn with expert computer software, regarding toultrasonic standard frequency, tuning width, power output, stroke distance, material and geometric shape & measurement of parts to be welded, welding quality standard, horn material selection, machining procedure and process procedure of ultrasonic horn, the gain ultrasonic power by ultrasonic transducer / booster to ultrasonic horn, etc, and analyzes ultrasonic horn by FEA to achieve optimized design.

Products Details

Features:

◆ High efficiency: mechanical quality factor is high, the resonant frequency of work available to a very high electro-acoustic conversion efficiency.

◆ large amplitude: The computer optimized design of the structure, vibration ratio is high, front cover a large amplitude.

◆ big power: in the pre-stressed screw under the action of piezoelectric ceramic energy to be thegreatest play.

◆ heat resistance: the resonant impedance, heat a small, wide temperature range.