4200W High Power Ultrasonic Longitudinal Vibrations Activates the Plastic Molecules

Description:

Ultrasonic welding is a widely recognized and accepted process for joining thermoplastic materials. It offers many advantages, including process reliability and repeatability, lower energy usage than other joining techniques, material savings (because there is no need for consumables, such as glue or mechanical fasteners), and labor savings.

Ultrasonic Welding Principle

When ultrasonic effects on the contact area of thermoplastic plastic, it will produce tens of thousands times per second high-frequency vibration. This the high-frequency vibration achieves a certain amplitude, and passes the ultrasonic energy to the welding area through the welding pieces. Because of the large resistance at the interface of the two welding area, it will produce local high temperature. And also because of poor thermal conductivity of plastic, can not be distributed in time, gathered in the welding area, resulting in two plastic contact surface rapid melting, coupled with a certain pressure, to integrate into one. When the ultrasonic stops, let the pressure last for a few seconds to make it solidified, thus forming a solid molecular chain, to achieve the purpose of welding, welding strength can be close to the strength of raw materials. The quality of ultrasonic plastic welding depends on the amplitude of the transducer and the horn, the welding pressure and the welding time. The welding time and welding horn pressure can be adjusted. The amplitude depends on transducer and booster. The three factors of interaction have a suitable value, if the energy exceeds the appropriate value, the plastic melting amount will be large, easy to deformation of welding; if the energy is small, it is not easy to solder, the pressure can not be too much. This optimum pressure is the product of the length of the welded part and the edge of the optimum pressure per 1mm.

Applications:

Toy industry: such as toy gun, water gun, telephone and rag baby etc.

Electronic industry: The gum case of watch, nylon watch band, calculator, sound box wraps hull, cell phone battery etc.

Car industry: Car light.

Pack an industry: Disguise box, PVC packing box, toothpaste tube etc.

General business ware: The typewriter color take, video cassette rack, tape box, computer disk etc.

Specifications:

Competitive Advantage:

Service: Timely feedback; Free design; 1 year Warranty.

Quality: Full testing before shipping; we reputation from customer.

4200W High Power Ultrasonic Longitudinal Vibrations Activates the Plastic Molecules

Tag: ultrasonic spot welder,portable spot welder