35Khz Portable Ultrasonic Puncture Welding machine for Auto Tail Spoiler
Specifications:
Gun Type | Cylinder Type | ||||||||
Model | HS-35G | HS-28G | HS-28G | HS-20G | HS-35C | HS-28C | HS-28C | HSW60 | |
Frequency | 35k | 28k | 28k | 20k | 35k | 28k | 28k | 60k | |
Power | 700&1000 | 300&500 | 400&700 | 900 | 700&1000 | 300&500 | 400&700 | 500 | |
Horn | ≤10mm | ≤10mm | ≤12mm | ≤1m | ≤10mm | ≤8mm | ≤12mm | ≤12mm | |
Housing Diameter | 51mm | 64mm | 40mm | 40mm | 45mm | 45mm | |||
Handle Size | 100mm×45mm×32mm | —— | —— | —— | —— | ||||
Weight Without Wire and Horn | 0.6kg | 1.3kg | 1.3kg | 1.5kg | 0.6kg | 0.6kg | 0.6kg | 0.6kg | |
Digital generator | ● | ● | ● | ● | ● | — | ● | ● | |
Analog generator | ● | ● | ● | ● | ● | ● | ● | ● |
Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.
ompetitive Advantages:
1. application in riveting, forming and welding
2. light weight, easy to take, easy to operate (handheld)
3. Equipped with welding timer
4. Easty to set time welding
5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
6. FET power output
7. Automatic resonance
8. Maintain the amplitude function automatically
9. Starting: achieving maximum power with 105msec
Conditions of Affacting Ultrasonic Welding:
Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.
With the amplitude, the higher the amplitude, the higher the temperature rise. The pressure is applied to the molded article using a cylindrical gaze. General compressed air pressure is 0.1-0.Pa (pressure gauge), sometimes higher. But if the use of high pressure, it will hinder the cylindrical vibration.
The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).
Applications In Automobile:
Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.
Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
Payment:
Tag: ultrasonic spot welder,sonic welding machine
FAQ:
1. What is ultrasonic puncture welding?
Ultrasonic puncture welding is only one kind of ultrasonic welding. It belongs to energy welding or destructive welding. It is widely used in auto industry.
2.How to use ultrasonic puncture welding technology?
It was decided by product material, best of same material, or a mixture of materials and other materials. It depends on whether the ultrasonic wave of two kinds material can be fused. You can send the material to try to test.
3.How to design ultrasonic puncture welding?
Usually it is up and down welding. The characteristics of puncture welding, there will certainly be a scar on one side, the other side may not be seen. Many customers are concerned about material issues and also they care about how to design. There are some differences in the products of different ultrasonic puncture welding.