Ultrasonic Plastic Processing with Smooth Edge High-speed & Environment- friendly Cutting

Description:

Altrasonic solutions are designed for high-speed ultrasonic cutting, trimming, deburring and chamfering applications. This technology replaces waterjet, laser cutting, hard tooling and manual trimming or routing methods. Whatever your current approach, Altrasonic ultrasonic technology can reduce operating costs and improve trim quality.Ultrasonic cutting to generate a precise cut with clean edges. Cutting is done without any pressure on the material. Process times are extremely short and energy consumption is low. The ultrasonic cutting head cuts virtually all composites (carbon fibres, glass fibres, aramid). A quick and efficient solution for parts such as profiles, stringer, or even complex 3D-parts.

Specification:

Advantages:

There are numerous benefits of ultrasonic cutting in industrial applications. Some of the main benefits include:

Produces a fusion effect for neat cuts, especially in viscous materials

Can be used for many different types of materials

Creates finely finished and structured objects

Emits less heat compared to other industrial cutting methods

Vibration enables various shapes for cutting holes

Ultrasonic Cutters do not emit noise, smoke and cause air contamination. Thus, ultrasonic cutting is an environment- friendly processing method.

Ultrasonic Cutters are small in size and do not require large installation areas. Special equipment is not required for the installation. Ultrasonic Cutters are small enough to be hand-held for many operations.

Ultrasonic Cutters can also be attached to automated machinery arms. Although they may not be familiar to you, they play an active role in the manufacturing processes of various industrial products which we use daily.

Applications:

Ultrasonic trimming and cutting is ideal for a variety of non-metallic materials including plastics, film, fiberglass-reinforced plastic and non-woven fabrics. Applications include automotive interior components such as door trim, steering wheels, instrument panels, consoles and HVAC molded components, as well as most all injected, vacuum, rotational or blow molded parts for general industry usage.

FAQ

1. What is the maximum thickness of materials that can be cut?

In general, the maximum thickness of materials is approximately 20 mm (the maximum blade length is 25 mm). However, it depends on the material. Please try a test cutting of your material.

2. What about connection with an automated machine?

Since our oscillator is equipped with terminals for external input and output (excluding some models), ON/OFF operation can be performed from the outside. Error signals are also output to the outside.

3. What is required for running and maintenance?

Blades, blade holders, and square-headed screws are expendables. The blade should be changed when it is broken or worn. We recommend changing the blade holder once every three months−two years, depending on usage. The blade attachment screw should be changed when the blade is changed, or at least once a month. For maintenance, the slit part of the blade holder should be cleaned when the blade in changed, and the oscillator filter should be cleaned once a month.