Automobile 800W Ultrasonic Riveting Welding Machine With CE Approved
Definition of Ultrasonic Welding:
The principle of ultrasonic welding is through the ultrasonic generator to convert high-frequency electrical energy into higher frequency mechanical movement, then mechanical movement through a set of amplitude can be changed to the transmission device to the welding head. The welding head transmits the received vibration energy to the joint portion of the workpiece to be welded, in which the vibration energy is converted into heat energy by friction and the plastic is melted. Ultrasonic not only can be used to weld hard thermoplastics, but also can process fabrics and films.
Specifications:
Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
Different Type of Ultrasonoic Welder
Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.
Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.
Comptetive Advantages:
Applications In Automobile:
Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.
Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.
Components of Ultrasonic Welder
Components of Ultrasonic Welding (Horn, Booster and Transducer)
They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.