High Speed 20K Ultrasonic Spindle For Spline, Gear and Thread Elaborate Processing
Description:
Ultrasonic machining is non-traditional machining process which is used to machine brittle and hard material. This machining process comes into existence in 1950 for finishing EDM surface. Now this process is used in many industries to remove metal due to its lower cost, no heat generation, and effective machining.
Principle:
It works on the same principle of ultrasonic welding. This machining uses ultrasonic waves to produce high frequency force of low amplitude, which act as driving force of abrasive. Ultrasonic machine generates high frequency vibrating wave of frequency about 20000 to 30000 Hz and amplitude about 25-50 micron. This high frequency vibration transfer to abrasive particle contains in abrasive slurry. This leads indentation of abrasive particle to brittle work piece and removes metal from the contact surface.
Technical Parameters:
Frequency | 20Khz/40Khz |
Output Power | 500-1000W |
Voltage | 110- 240V |
Speed | 3000 - 10000 r/min |
Power Adjusting | Step or continuous |
Working Time Control | 24 Hours |
Weight | 30 KG |
Application | Ultrasonic Drilling/Milling/Cutting |
Generator | Digital Generator, auto-tuning |
Resonance point amplitude | 10um or more |
Matching tool | mill head Φ2-Φ13; disk cutter Φ50; dilling head Φ2-Φ6 |
Length of cable | or Customized |
Advantages:
- Hard material can be easily machined by this method.
- No heat generated in work so there is no problem of work hardening or change in structure of work piece.
- Non-conductive metals or non-metals, which cannot be machined by ECM of EDM can be machined by it.
- It does not form chips of significant size.
Applications:
- This machining is used to machine hard and brittle material like carbide, ceramic, glass etc.
- This is used in machining of die and tool of drill, wire drawing machine etc.
- Used in fabrication of silicon nitrite turbine blade.
- It is used to cut diamond in desire shape.
- It is used machining of machining non-conductive hard material which cannot be machined by ECM or EDM due to poor conductivity.




