20Khz 2000W high power Ultrasonic Converter Piezoelectric Transducter For Welding Cutting Machine
Specifications:
Product Name: | Ultrasonic Welding Transducer | Frequency: | 20 Khz |
Ceramic Diameter: | 50 Mm | Capacitance: | 19-21nf, 22.5-25nf |
Power: | 2000 Watt | Application: | Welding Machine |
Amplitude: | 12 Um | Ceramic Disc: | 6 Pcs |
Material Of Booster: | Titanium, Aluminum, Steel Materials Optional | Protective Housing: | Aluminum And Stainless Steel Optional |
Connect Screw: | 1/2-20UNF |
Principle
1, The main ultrasonic unit composed of a converter (piezoelectric transducer),booster and asonotrode(horn). All three elements of the stack are specifically tuned to resonate at the same exact ultrasonic frequency( typically 15,20,30,35 or 40KHz)
• Converter/transducer: converters the electrical signal into a mechanical vibration
• Booster: modifies the amplitude of the vibration. It is also used in standard systems to clamp the stack in the press.
• Sonotrode/horn: applies the mechanical vibration to the parts to be welded.
2, ultrasonic generator(power supply) delivering a high power AC signal with frequency matching the resonance frequency of the stack.
Features:
1.Adopt the imported chips
2.High output power
3.High quality
4.Already export to USA, Europe, Asia ,Middle East etc country
5.15KHz-70KHz,100w-6000w supplied
Application :
The applications of ultrasound are extensive and are found in many industries including electrical and computer,automotive and aerospace, medical and packaging. Whether two items can be ultrasonically welded is determined by their thickness. If they are too thick ,this process will not join them. This is the main obstacle in the welding of metals. However, wires,microcircuit connections,sheet metal,foils,ribbons and meshes are often joined using ultrasonic welding. Ultrasonic welding is a very popular technique for bonding thermoplastics. It is fast and easily automated with weld times often below one second and there is no ventilation system required to remove heat or exhaust.
Competitive Advantage:
1. Stable parameters
2. Easy matching with ultrasonic power supply
3. Superior raw materials
4. Accept OEM cooperation
Transducer Type
The columnar type NTK TYPE (stabilized power and high reliablity widely application) | ||||||||||
Item No. | Connect screw (Size) | Ceramic diameter (mm) | Quantity of Ceramic (pc) | Resonance frequency (khz) | Resistance (Ω) | Capacitance | Input power (W) | Max. Amplitude (um) | ||
Yellow | Grey | Black | ||||||||
7015-4Z | M20 X 1.5 | 70 | 4 | 15 | 15 | 12500-14000 | / | 17000-19000 | 2600 | 10 |
6015-4Z | M20 X 1.5 or M16 X 1 | 60 | 4 | 15 | 15 | 8000-10000 | 10000-12000 | 12500-13500 | 2200 | 10 |
6015-6Z | M20 X 1.5 | 60 | 6 | 15 | 15 | 14000-16000 | / | 19500-21000 | 2600 | 10 |
5015-4Z | M18 X 1.5 | 50 | 4 | 15 | 15 | 12000-13000 | 13000-14300 | 15000-17000 | 1500 | 8 |
4015-4Z | M16 X 1 | 40 | 4 | 15 | 15 | 10000-11000 | 10500-11500 | 700 | 8 | |
5520-4Z | M18 X 1 | 55 | 4 | 20 | 15 | 10000-11000 | 10500-11500 | 14300-20000 | 2000 | 8 |
5020-6Z | M18 X 1.5 | 50 | 6 | 20 | 15 | 18500-20000 | / | 22500-25000 | 2000 | 8 |
5020-4Z | M18 X 1.5 | 50 | 4 | 20 | 15 | 11000-13000 | 13000-15000 | 15000-17000 | 1500 | 8 |
5020-2Z | M18 X 1.5 | 50 | 2 | 20 | 20 | 6000-6500 | 6500-7000 | 8000-9000 | 800 | 6 |
4020-4Z | 1/2-20UNF | 40 | 4 | 20 | 15 | 9000-10000 | 9500-11000 | / | 900 | 6 |
4020-2Z | 1/2-20UNF | 40 | 2 | 20 | 25 | / | 4800-5500 | / | 500 | 5 |
5025-2Z | M12 X 1 | 50 | 2 | 25 | 25 | 5000-5600 | / | 7000-8000 | 500 | 4 |
3828-2Z | 1/2-20UNF | 38 | 2 | 28 | 30 | 3800-4300 | / | / | 500 | 3 |
3828-4Z | 1/2-20UNF | 38 | 4 | 28 | 30 | 7600-8500 | / | 10500-12000 | 800 | 4 |
3028-2Z | 3/8-24UNF | 30 | 2 | 28 | 30 | 2700-3100 | 3400-3800 | / | 400 | 3 |
2528-4Z | M8 X 1 | 25 | 4 | 28 | 30 | 3900-4300 | / | / | 400 | 4 |
2528-2Z | M8 X 1 or 3/8-24UNF | 25 | 2 | 28 | 35 | 1950-2200 | 2200-2500 | / | 300 | 3 |
3030-4Z | M10 | 30 | 4 | 30 | 30 | / | 6200-6900 | / | 700 | 4 |
3035-2Z | 3/8-24UNF | 30 | 2 | 35 | 40 | 2700-3100 | / | / | 500 | 2 |
3035-4Z | M10 X 1 | 30 | 4 | 35 | 30 | 5000-6200 | / | / | 800 | 3 |
2535-2Z | M8 X 1 | 25 | 2 | 35 | 40 | 1900-2200 | / | / | 400 | 2 |
2540-2Z | 3/8-24UNF | 25 | 2 | 40 | 40 | / | 2000-2300 | / | 500 | 2 |
3040-4Z | M10 | 30 | 4 | 40 | 30 | 5500-6200 | / | / | 1000 | 2 |
3050-4Z | M8 | 30 | 4 | 50 | 30 | 5500-6200 | / | / | 600 | 2 |
1560-2Z | M6 X 0.75 | 15 | 2 | 60 | 60 | / | / | 700-800 | 100 | 1 |
1070-2Z | M4 | 10 | 2 | 70 | 200 | / | / | 350-400 | 100 | 1 |
The upside-down trumpet type BRANSON TYPE (Larger amplitude and bigger output power, high-sound intensity and high-power density application) | ||||||||||
Item No. | Connect screw (Size) | Ceramic diameter (mm) | Quantity of Ceramic (pc) | Resonance frequency (khz) | Resistance (Ω) | Capacitance | Input power (W) | Max. Amplitude (um) | ||
Yellow | Grey | Black | ||||||||
7015-4D | M20 X 1.5 | 70 | 4 | 15 | 15 | 12500-14000 | / | 17000-19000 | 2600 | 11 |
6015-4D | M18 X 1.5 | 60 | 4 | 15 | 15 | 9000-10000 | 10000-11000 | / | 2200 | 11 |
6015-6D | 1/2-20UNF | 60 | 6 | 15 | 15 | 19000-20500 | / | 23000-25000 | 2600 | 11 |
5015-6D | 1/2-20UNF | 50 | 6 | 15 | 15 | 17000-19000 | / | 23000-25000 | 2000 | 11 |
5020- 4DS | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | / | 1300 | 8 |
5020-4D | 1/2-20UNF | 50 | 4 | 20 | 15 | 11000-12000 | 12000-13500 | 14500-16000 | 1500 | 8 |
5020-6D | 1/2-20UNF | 50 | 6 | 20 | 15 | 19000-21000 | / | 22500-25000 | 2000 | 10 |
4020-6D | 1/2-20UNF | 40 | 6 | 20 | 15 | 13500-15000 | / | / | 1500 | 10 |
4020-4D | 1/2-20UNF | 40 | 4 | 20 | 15 | 8500-9300/ 9500-10500 | 10000-11000 | 10500-11500 | 900 | 8 |
3020-6D | 3/8-24UNF | 30 | 6 | 20 | 15 | 8000-9000 | / | / | 600 | 9 |
3030-4D | M8 or M8 X 1 | 30 | 4 | 30 | 20 | / | 6200-6900 | / | 800 | 5 |
3535-2D | M8 X 1 | 35 | 2 | 35 | 25 | / | / | 4500-5000 | 600 | 9 |
3535-4D | M8 X 1 | 35 | 4 | 35 | 20 | 6600-7400 | / | 9000-10000 | 1000 | 4 |
3035-4D | 1/2-20UNF | 30 | 4 | 35 | 20 | 5500-6200 | / | 9200-10200 | 800 | 4 |
2535-4D | M8 | 25 | 4 | 35 | 25 | 3900-4300 | / | / | 500 | 4 |
3040-2D | M8 | 30 | 2 | 40 | 30 | / | 3400-3800 | / | 500 | 2 |
2540-4D | M8 | 25 | 4 | 40 | 30 | 4500-5300 | / | / | 500 | 3 |
2040-2D | M8 | 20 | 2 | 40 | 40 | 1100-1300 | 1150-1350 | / | 300 | 2 |
PS:we can also customize depend on your requirements.