60kHz 100W/500W Ultrasonic Spot Welding Machine Handheld Titanium Horn
Description:
Ultrasonic welding uses high frequency, low amplitude vibration to create heat between the two materials being joined. When used with plastics, it is important that both materials are made from similar amorphous polymers and have near equivalent melting points. The thermal rise in the bonded area is produced by the absorption of vibrations and the friction of the surfaces of the parts. The material plasticizes locally, creating an insoluble connection between both parts within a very short period of time.
Specification:
Item No. | HSW20 | HSW30 | HSW35 | HSW40 | HSW60 |
Frequency | 20kHz | 30kHz | 35kHz | 40kHz | 60kHz |
Power | 1000W | 1200W | 1000W | 500W | 300W-500W |
Horn | ≤12mm | ≤10mm | ≤10mm | ≤10mm | ≤10mm |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 44mm |
Weight of Welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.0kg |
Advantage:
1. Lightweight
Thanks to their plastic housing, the ultrasonic hand welding units are extremely light yet also robust
2. Ergonomic shape
The weight of the ultrasonic hand welding guns is perfectly balanced thanks to their design, making them feel even lighter to handle as a result
3. Service friendly
The converter can be changed over in no time
4. Convenient working
Operating the hand unit is simple, safe, comfortable and intuitive
5. Air cooling
Air cooling for the sonotrode and the converter is pre-integrated in the hand unit and should be used as required
Application:
Appliance | In this high-volume market, hermeticity, strength and also cosmetic appearance are important. Applications include: steam iron, pump housing, vacuum cleaner wand, and dishwasher spray arm. |
Automotive | Hermetic seals in applications such as lenses, filters and valves. Other applications include: glove box door, instrument cluster, air diverter and mass airflow sensor. |
Business | "Clean" assemblies with reduced particulate matter are produced on information storage discs. Other applications include the assembly for ribbon cartridges, and audio and video cassettes. |
Consumer | Precision welding, staking and forming operations are used in the manufacture of the Swatch®. |
Electrical | Multiple staking and inserting applications are often automated for high-volume production requirements with consistent reliability. Applications include: terminal blocks, connectors, switches (e.g. toggle, dip, rotary quick and diaphragm), and bobbin assemblies. |
Medical | Non-contamination and the ability to be operated in a clean room are as important as the strength of the weld. Reliable, repeatable assemblies for critical life-support devices are produced with new capabilities in process control. Applications include: arterial filter, cardiometry reservoir, blood/gas filter, face mask and IV spike/filter. |
Packaging | From aseptic packages to toothpaste tubes, the ability of ultrasonic assembly to seal through product contamination in the joint area is a major advantage. In addition to good cosmetic appearance, ultrasonic assembly provides tamper-evident seals for blister packs. Applications include: condiment dispenser, blister package, juice pouch, juice carton and plastic coated paper cups. |
Toys | In this highly competitive industry, the elimination of adhesives, screws and solvents, or other consumables is a bonus added to strong, safe, flash-free assemblies. |