40Khz Portable Ultrasonic Cutting Machine With Replaceable Blade

Description:

Ultrasonic cutting machine uses the energy of ultrasonic waves to melt the local heating of the material to be cut, so as to achieve the purpose of cutting the material.

Ultrasonic Cutting Machine is a class of device using ultrasonic energy for cutting. Instead of using traditional blade cutting,ultrasonic cutting has its advantages of smooth, reliable cutting, accurate trimming, no deformation, no raising, fuzzing, spinning,wrinkling etc. It can avoid the rough cutting-edge, coked edge, fuzzballs and other shortcomings of laser cutting machine.

Specification:

Competitive Advantage

♦ Environment-friendly (No noise, no smoke, no air contamination)

♦ Smooth cutting of difficult-to-cut materials

♦ Small hand-held size(can be attached to automotive machinery arms)

♦ No special installation equipment

♦ The use of high power ultrasonic transducer vibrating element, ensure the long time stable working

♦ The cutting speed is improved greatly, the efficiency 10 times higher than the traditional cutting knife.

♦ Cutting all kinds of ordinary tool to cut products, solve production problems

♦ Can be installed high hardness blade, cutting blade can be replaced, greatly reducing the use cost

♦ Cutting tool complete varieties, can also be customized according to customer process shaped cutting tool

♦ Installation, easy to use, almost does not change the original cutting process

♦ Can be used in the production of circular ultrasonic tool cutting equipment, rolling cutting, suitable for cutting special

♦ Can use air-cooling, water-cooling design, adapt to various working conditions and environment

The following table presents the company tests for different material thickness, the recommended cutting speed data.

Typical materials processed

• Aramid Prepreg
• Boron Prepreg
• Carbon Phenolic Prepreg
• Fiberglass Prepreg
• Graphite Prepreg
• Hybrid Prepreg
• Thermoplastic Prepreg
• Unidirectional Tape
• Aluminum Core Cured/Uncured Rubber
• Foam Core Sealant
• Nomex Core
• Phenolic Core
• Woven Fabric
• Braided Materials

FAQ:

1. What’s the difference between Ultrasonic cutting and the traditional cutting?

The traditional cutting is the use of cutting tools with sharp edge press to cutting material, this pressure is large and concentrated in the edge. When the material being cut, its molecular combination was cut off, so it is easy cause crumbs and broken edges.

However, ultrasonic cutting is the use of wave energy, will be cutting the material of the local heating and melting, so as to achieve the purpose of catting materials.

2. What is the blade life?

The blade life differs according to material, shape of the work-piece, and processing method. The blade should be changed once every few months when cutting materials with small wear rates, such as rubber. The blade should be changed once every few days when cutting materials with large wear rates, such as materials containing glass fiber.

3. What is required for running and maintenance?

Blades, blade holders, and square-headed screws are expendables. The blade should be changed when it is broken or worn. We recommend changing the blade holder once every three months−two years, depending on usage. The blade attachment screw should be changed when the blade is changed, or at least once a month. For maintenance, the slit part of the blade holder should be cleaned when the blade in changed, and the oscillator filter should be cleaned once a month.

4. Is continuous use possible?

When general ultrasound processing tools are continuously used for a long period of time, heat accumulates in the transducer and the jointing section of the blade and results in malfunction. Altrasonic’s transducer can be continuously used for a long period of time by supplying air for cooling.