ZRJ-100L shower gel Vacuum Homogenizer Mixer with PLC control
Product description
Complete process of mixing, dispersing, emulsifying, homogenizing, vacuum, heating and cooling in one unit
Working capacity from 5L to 2000L for machine.
Suitable for cream and emulsions of ~50,000cps viscosity.
External emulsifying and homogenizing by horizontal inline homogenizer with pipes.
Shorter batch time compared with vacuum emulsification mixer.
Cooling system for mechanic seal inside the homogenizer for longer homogenizing time.
The inline homogenizer also works as a transfer pump for discharging finished product.
Variable speed for homogenizer and agitator.
Double jackets for heating and cooling.
Different jacket designs available for steam, hot water and electric heating.
Vacuum homogenizer mixer is composed of pre-mixing tank (water tank and oil tank), vacuum emulsifying tank, vacuum pump, hydraulic system, discharge system, electronic system and operating platform.
Vacuum emulsifying mixer series High shear homogenizer adopt most advanced technology for rotor and stator precise positioning, which is the core technology for emulsifying effect. The whole machine system adopts hydraulic lift style, frequency converter speed adjusting system, easy to operation and maintenance. The bi-direction material absorption system makes good homogenizing effect. This model is widely used in liquid chemical, cosmetics, food beverage, papermaking, daily products industry.
Vacuum emulsifying main machine:
· Slow mixer 10-40rpm with PTFE scraper
· Homogenizer 1150-3500rpm (rotor and stator can adjust space)
· Heating by steam or electricity
· Pressure: chamber-0.09Mpa to 0.1Mpa, jacket 0.3Mpa for steam (standard type)
· Upper cover lifting by hydraulic
· Safety limit switch for safety operation
· Upper cover connection: Liquid feed inlet with stainless steel pipe filter, solid material inlet, vacuum inlet, compressed air inlet, breaking vacuum inlet, sight glass, CIP cleaning head, discharging port, dustproof respirator.
Water and oil pre-mixing tank
· High shear mixer 960rpm or slow mixer 60rpm
· Heating by steam or electricity
· Pipeline for material transfer to main emulsifying machine
Vacuum system:
· Water ring type vacuum pump or oil type vacuum pump
· Safety valve for protecting the Water ring type vacuum pump
After finish one batch, customer can choose positive pressure or rotor pump for material out.
Model
| Capacity | Emulsifying motor | slow mixer motor | Machine dimension | Total power(KW) | |||||
KW | RPM | KW | RPM | LENGTH | WIDTH | HEIGHT | Lifting hight | |||
ZRJ-20 | 20L | 2.2 | 1150-3500 | 0.37 | 10-40 | 1800 | 1600 | 1850 | 2700 | 5 |
ZRJ-50 | 50L | 3 | 1150-3500 | 0.75 | 10-40 | 2700 | 2000 | 2010 | 2700 | 7 |
ZRJ-100 | 100L | 3 | 1150-3500 | 1.5 | 10-40 | 2920 | 2100 | 2200 | 3000 | 10 |
ZRJ-150 | 150L | 4 | 1150-3500 | 1.5 | 10-40 | 3110 | 2100 | 2200 | 3100 | 11 |
ZRJ-200 | 200 | 5.5 | 1150-3500 | 1.5 | 10-40 | 3150 | 2200 | 2200 | 3100 | 12 |
ZRJ-350 | 350L | 7.5 | 1150-3500 | 2.2 | 10-40 | 3650 | 2650 | 2550 | 3600 | 17 |
ZRJ-500 | 500L | 7.5 | 1150-3500 | 2.2 | 10-40 | 3950 | 2800 | 2700 | 3950 | 19 |
ZRJ-750 | 750L | 11 | 1150-3500 | 4 | 10-40 | 3800 | 3200 | 3050 | 4400 | 24 |
ZRJ-1000 | 1000L | 15 | 1150-3500 | 4 | 10-40 | 3900 | 3400 | 3150 | 4550 | 29 |
ZRJ-1500 | 1500L | 18.5 | 1150-3500 | 7.5 | 10-40 | 4000 | 4100 | 3750 | 5650 | 42 |
ZRJ-2000 | 2000L | 22 | 1150-3500 | 7.5 | 10-40 | 4850 | 4300 | 3600 | NO LIFTING | 46 |
NOTE: Due to make toothpaste, the motor power have different type, so pls contact us, we will choose a suitable machine for you. we have engineer work for toothpaste factory more than 10 year also have machinery design experience.