Smart valve positioner, flameproof explosion-proof Exd, straight stroke, double acting, fail lock
TROLEO series intelligent valve positioner is composed of microprocessor main circuit board, local user interface (LCD display), input circuit, pneumatic components (nozzle - baffle I/P+3/3 pneumatic slide valve), functional modules, connecting pieces and housing, there are intrinsically safe and explosion-proof types (see Figure 117); 4-20mA input, support HART communication, according to the input setting signal and valve position detection signal to achieve positioning control of the pneumatic actuator / control valve, linear soil 0.3%, repeatability ± 0.2%, hysteresis and sensitivity ± 0.2%; valve position feedback output, valve position alarm, etc. can be completed as required. The operation button of the machine quickly initializes one-key auto-tuning, and the debugging is completed within a few minutes. The built-in fault blocking function does not require an external solenoid valve and a power-off comparator, and only needs to connect an external air-lock valve to easily realize the three-break position maintenance of valve power-off, signal-off, and gas-off. It is designed with the function of copy initialization, which can realize the online replacement of the positioner. Model C41 is iteratively developed on the basis of model A31, adding an external waterproof and dustproof button design, bypass output function of single-acting valve positioner, shell wiring to improve anti-electromagnetic interference capability, option to realize partial stroke test PST function, etc.
Performance indicators
Item | Indicator |
Input signal | 4~20mA or 4~20mA+HART, split-range control can be set |
Sensor type | N/A |
Gas source | pressure 1.4~6bar; no oil, no moisture, no dust and dirt |
Journey | 10~150mm |
Input resistance | 490☊(max.)/20mA(DC) |
Electrical interface | M20*1.5 or customized |
Pneumatic interface | NPT1/4 |
Repeatability | ±0.3%F.S. |
Linear | ±0.3%F.S. |
Hysteresis | ±0.3%F.S |
Sensitivity | ±0.2%F.S |
Output characteristics | linear, quick opening (25:1, 50:1), equal percentage (1:25, 1:50) |
Protection class | IP66 |
Explosion-proof grade | ExdIICT6 |
Security level | SIL3 |
Fault state | fail lock Off power, off signal, off gas, three-off to keep the position. It is recommended to add a gas lock valve for strict gas cut-off |
Operating temperature | -30℃~85℃ |
Material | die-cast aluminum |
Gross weight | 3Kg |
Dimensions | 162L*152W*182H (mm) |
Product application field
TORLEO brand TOP-5879F1 series smart valve positioner are used in conjunction with pneumatic control valves, and are widely used in metallurgy, power generation, paper-making, environmental protection and other industries where process control is required.
Typical valve application
Double-acting ball valve, double-acting butterfly valve, V-shaped ball valve, yellow valve, damper valve
Technical features of the product
Nozzle baffle + symmetrical membrane valve structure, strong ability to resist dust, moisture and oil;
Built-in keyboard and large LCD screen, the positioner can be debugged without a handheld operator;
HART communication, modular design, convenient for users to choose and use;
Valve position output, modular design, convenient for users to choose and use;
Configure linear, quick opening, equal percentage and user-defined flow characteristics;
One-key auto-tuning operation to meet the needs of users for quick installation and fool-like debugging;
PID compound control algorithm can achieve 0.1-0.3% control accuracy.
Selection guide for TOP-5879F1 series smart valve positioner