Pneumatic Conveying Pump 2000m Bin Pump Plc Control Thick Phase Conveying Equipment Bin Pump

Description

The design of pneumatic conveying system is the development process of a solution that utilizes airflow to transport powder, particles, or thin sheets through pipelines based on a set of operational requirements. The design of pneumatic conveying systems has many complexities and requires advanced professional technology. This complexity comes from various types of powder and particle materials, as well as significant changes in the operating conditions applicable to this conveying method. A validated method for developing solutions for pneumatic conveying system design. It is based on good industrial practices and our extensive experience from chemical engineering to food processing and pharmaceuticals.

Why is the design of pneumatic conveying systems so important?
An improperly designed pneumatic conveying system can lead to several major operational issues, seriously reducing its performance and maintainability. In addition, fault diagnosis and diagnosis of these issues may be difficult and may require a lot of time and effort. Many of these issues may affect the overall performance of the processing factory embedded in the system. This is because pneumatic conveying plays a central role in the processing plant. They are used to transfer bulk materials from one place to another for some form of processing. Any decrease in conveying performance will greatly affect the output of the processing plant.

Correcting problems during the operation of pneumatic conveying systems is often a complex process and costly. Remedial work usually requires detailed planning and skilled execution to minimize downtime in the processing plant.

There are several types of major operational issues that may arise from poor pneumatic conveying system design.

1. Accumulation and blockage: The accumulation and accumulation of powder or particulate matter can lead to blockage in the pneumatic conveying system. These sediments may lead to increased energy use or reduced transport capacity.

2. Restricting conveying capacity: Inappropriate pipeline layout and obstacles caused by poor integration of components within the pipeline can reduce the pneumatic conveying capacity. In addition, if excessive air velocity is used for conveying in the pipeline, it may reduce the pneumatic conveying capacity (this effect is not intuitive).

3. Elbow wear: For harder powder or granular materials, excessive conveying speed can increase the abrasive wear of the elbow and the sweeping along the pipeline. This may result in greater maintenance requirements and increased downtime, as these parts will require more frequent replacement.

4. Particle friction: The conveying speed of certain powder or granular materials is too fast, which can cause particles to break or crush into smaller particles. Fine particles are dust generated by these smaller particles moving at an excessively high speed and constantly breaking through contact with the rough internal surface of the conveying system. This may cause serious damage to the transportation of bulk materials and may seriously affect the output quality.

Large Capacity Pneumatic Conveying Bin Pump Parameter Table

Long-distance Pneumatic Conveying Bin Pump Parameter Table

Conventional Grid Pneumatic Conveying Bin Pump Parameter Table

Parameter Table Of Small Size Pneumatic Conveying Bunker Pump

Main features of the product

① Large conveying capacity: ＞ 300t/h;

② Long distance: ＞ 2000m;

③ Low power consumption: ＜ 3.8kWh/t · km;

④ Low wear and tear: pipeline life>10 years;

⑤ Low speed: initial speed 6-10m/s;

⑥ High mixing ratio: ＞ 30kg/kg;

⑦ Flexible process layout, dust-free, high operation rate, lower investment compared to mechanical conveying, and lower maintenance costs

Application Area

PCD pneumatic conveying equipment and systems have been widely used in industries such as building materials, chemicals, mining, power, and metallurgy. The conveying materials include cement, raw materials, fly ash, hydrated lime, dry discharged calcium carbide slag, slag powder, steel slag powder, coal powder, aluminum oxide powder, bauxite powder, phosphate powder, pyrophyllite powder, and organic silicon powder.